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Home >> Ford >> 2024 >> E-Transit Cutaway >> Repair and Diagnosis >> External Pages >> Different car >> Section 141 (Engine - 3.5L ECOBOOST (235KW/320PS)) >> Removal And Installation >> Valve Cover LH >> Installation

Valve Cover LH: Installation

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  1. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the spark plug tube seals.Use Special Service Tool: 303-1247 VCT Spark Plug Tube Seal Remover and Installer., 205-153 (T80T-4000-W) Handle.

    GFD837864Courtesy of FORD MOTOR COMPANY
  2. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the VCT oil control solenoid seals.Use Special Service Tool: 205-142 (T80T-4000-J) Installer, Differential Bearing Cone., 205-153 (T80T-4000-W) Handle.

    GFD837865Courtesy of FORD MOTOR COMPANY
  3. Install a new valve cover gasket.
    GFD837866Courtesy of FORD MOTOR COMPANY
  4. NOTE: If the valve cover is not installed and the fasteners tightened within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Failure to follow this procedure can cause future oil leakage.

    Apply an 8 mm (0.31 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    GFD837867Courtesy of FORD MOTOR COMPANY
  5. Install the valve cover and tighten the fasteners.

    Torque: 10 Nm

    GFD837868Courtesy of FORD MOTOR COMPANY
  6. Make sure the VCT seals in the valve cover are below the top of the VCT oil control solenoid electrical connector or the VCT seal may leak oil.
    GFD837869Courtesy of FORD MOTOR COMPANY
  7. Position back the fuel tube brackets and install new bolt.

    Torque: Fuel bracket bolt Stage 1:: 10 Nm Fuel bracket bolt Stage 2:: 45deg.

    GFD837870Courtesy of FORD MOTOR COMPANY
    • Position the wiring harness and attach the wiring harness retainers.

    • Connect the CMP sensor electrical connectors.

    GFD837857Courtesy of FORD MOTOR COMPANY
  9. Position back the cabin heater coolant pump and install the nuts.

    Torque: 5 Nm

    GFD837856Courtesy of FORD MOTOR COMPANY
  10. Attach the pin-type retainer and connect the electrical connector.
    GFD837855Courtesy of FORD MOTOR COMPANY
    • Position the EVAP purge solenoid and hoses and install the stud bolt.

      Torque: 10 Nm

    • Connect the vacuum hose to the intake manifold and attach the hose retainer to the stud bolt.Use the General Equipment: Hose Clamp Remover/Installer

    GFD837854Courtesy of FORD MOTOR COMPANY
  12. Position back the hose and connect the retainers.
    GFD837853Courtesy of FORD MOTOR COMPANY
  13. Connect the vacuum hose to the LH turbocharger and attach the hose retainer.
    GFD837852Courtesy of FORD MOTOR COMPANY
  14. Install the LH ignition coil-on-plugs. Refer to: Ignition Coil-On-Plug .
  15. Install the high-pressure fuel pump. Refer to: High-Pressure Fuel Pump .
    • Position the PCV tube and connect the quick release couplings.

    • Connect the crankcase pressure sensor electrical connector.

    • Install the oil level indicator.

    GFD837871Courtesy of FORD MOTOR COMPANY
  17. Connect the battery ground cable. Refer to: BATTERY - VEHICLES WITH: SINGLE BATTERY Refer to: BATTERY - VEHICLES WITH: DUAL BATTERIES
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