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Home >> Ford >> 2024 >> E-Transit Cutaway >> Repair and Diagnosis >> External Pages >> Different car >> Section 141 (Engine - 3.5L ECOBOOST (235KW/320PS)) >> Removal And Installation >> Oil Pump >> Installation

Oil Pump: Installation

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  1. Prime the oil pump. Add 2 tablespoons of clean engine oil to the oil pump and rotate the oil pump by hand.
  2. Install the oil pump and the bolts.

    Torque: 10 Nm

    GFD837828Courtesy of FORD MOTOR COMPANY
  3. Install a new oil pump screen and pickup tube O-ring seal.
    GFD837829Courtesy of FORD MOTOR COMPANY
  4. Install the oil pump screen and pickup tube and the bolts.

    Torque: 10 Nm

    GFD837826Courtesy of FORD MOTOR COMPANY
  5. NOTE: The oil pan and the specified bolts must be installed and the oil pan aligned to the cylinder block within 4 minutes of sealant application. Final tightening of the oil pan bolts must be carried out within 60 minutes of sealant application.

    Apply a 5 mm (0.20 in) bead of Motorcraft® High Performance Engine RTV Silicone to the sealing surface of the oil pan.

    Material: RTV silicone sealant (WSE-M4G323-A6)

    GFD837775Courtesy of FORD MOTOR COMPANY
  6. Apply a 9 mm (0.35 in) bead of Motorcraft® High Performance Engine RTV Silicone to the 2 crankshaft seal retainer plate-to-cylinder block joint areas on the sealing surface of the oil pan.

    Material: RTV silicone sealant (WSE-M4G323-A6)

    GFD837776Courtesy of FORD MOTOR COMPANY
  7. NOTE: The oil pan and the specified bolts must be installed within 4 minutes of the start of sealant application.
    NOTE: Keep the oil pan as close as possible to the transmission while installing, then slide forward towards the engine front cover to prevent wiping off of the sealant.

    Install the bolts finger tight.

    GFD837830Courtesy of FORD MOTOR COMPANY
  8. NOTE: Do not torque at this time.

    Install the oil pan bolt.

    GFD837831Courtesy of FORD MOTOR COMPANY
  9. NOTE: Do not torque at this time.

    Install the oil pan bolt.

    GFD837832Courtesy of FORD MOTOR COMPANY
  10. Tighten the oil pan bolts in sequence.

    Torque: 3 Nm

    GFD837833Courtesy of FORD MOTOR COMPANY
  11. Install the remaining oil pan bolts and tighten in sequence.

    Torque: Stage 1: Tighten bolts 1 through 14 to: 24 Nm Stage 2: Tighten bolt 10 an additional: 90deg. Stage 3: Tighten bolts 15 and 16 to: 10 Nm

    GFD837834Courtesy of FORD MOTOR COMPANY
  12. Tighten the oil pan bolts.

    Torque: 48 Nm

    GFD837831Courtesy of FORD MOTOR COMPANY
  13. Tighten the oil pan bolt.

    Torque: 48 Nm

    GFD837832Courtesy of FORD MOTOR COMPANY
  14. With the aid of an assistant, install the engine crossmember and the bolts.

    Torque: 63 Nm

    GFD837785Courtesy of FORD MOTOR COMPANY
  15. NOTE: RH shown, LH similar.

    Install theRH and LH engine mount bolts to the bottom of the engine crossmember.

    GFD837786Courtesy of FORD MOTOR COMPANY
  16. Remove the stands.Use the General Equipment: Vehicle/Axle Stands
    GFD837821Courtesy of FORD MOTOR COMPANY
  17. Install the power steering hose bolt to the engine crossmember.

    Torque: 12 Nm

    GFD837820Courtesy of FORD MOTOR COMPANY
  18. NOTE: RH shown, LH similar.

    Install the RH and LH engine mount nuts.

    Torque: 115 Nm

    GFD837788Courtesy of FORD MOTOR COMPANY
  19. Install the bolt for the transmission cooler tubes.

    Torque: 12 Nm

    GFD837819Courtesy of FORD MOTOR COMPANY
  20. NOTE: Make sure the oil cooler-to-oil filter adapter is aligned.

    Install the oil cooler and the retainer.

    Torque: 58 Nm

    GFD837818Courtesy of FORD MOTOR COMPANY
  21. NOTE: Do not lubricate the engine oil filter gasket.

    Install a new oil filter.

    Torque: Stage 1: 5 Nm Stage 2: 180deg.

    GFD837835Courtesy of FORD MOTOR COMPANY
  22. Attach the wiring harness retainers to the engine crossmember.
    GFD837817Courtesy of FORD MOTOR COMPANY
    1. Position the starter motor wiring harness and install the starter solenoid S- terminal nut.

      Torque: 5 Nm

    2. Install the starter solenoid B+ terminal nut.

      Torque: 12 Nm

    GFD837815Courtesy of FORD MOTOR COMPANY
  23. Install the starter motor solenoid terminal cover.
    GFD837814Courtesy of FORD MOTOR COMPANY
  24. Install the crankshaft sprocket with the timing dot mark out.
    GFD837836Courtesy of FORD MOTOR COMPANY
  25. NOTE: It may be necessary to rotate the camshafts slightly, to align the timing marks.

    Install the timing chain with the colored links aligned with the timing marks on the VCT units and the crankshaft sprocket.

    GFD837837Courtesy of FORD MOTOR COMPANY
  26. Install the lower LH timing chain guide and the bolts.

    Torque: 10 Nm

    GFD837811Courtesy of FORD MOTOR COMPANY
  27. Install the timing chain tensioner arm.
    GFD837810Courtesy of FORD MOTOR COMPANY
    1. Release the ratchet detent.
    2. Using a soft-jawed vise, compress the ratchet plunger.
    3. Align the hole in the ratchet plunger with the hole in the tensioner housing and install a lockpin.
    GFD837838Courtesy of FORD MOTOR COMPANY
  28. NOTE: It may be necessary to rotate the camshafts slightly to remove slack from the timing chain to install the tensioner.

    • Install the timing chain tensioner and the bolts.

      Torque: 10 Nm

    • Remove the lockpin.

    GFD837839Courtesy of FORD MOTOR COMPANY
    • As a post-check, verify correct alignment of all timing marks.

    • There are 48 links in between the RH intake VVT unit colored link (1) and the LH intake VVT unit colored link (2).

    • There are 35 links in between LH intake VVT unit colored link (2) and the crankshaft sprocket links (3).

    GFD837840Courtesy of FORD MOTOR COMPANY
  29. Remove Special Service Tool: 303-1248 Camshaft holding tools.
    GFD837805Courtesy of FORD MOTOR COMPANY
  30. Install the RH oil tube and the bolts.

    Torque: Stage 1: 8 Nm Stage 2: 45deg.

    GFD837804Courtesy of FORD MOTOR COMPANY
  31. Remove Special Service Tool: 303-1248 Camshaft holding tools.
    GFD837803Courtesy of FORD MOTOR COMPANY
  32. Install the LH oil tube and the bolts.

    Torque: Stage 1: 8 Nm Stage 2: 45deg.

    GFD837802Courtesy of FORD MOTOR COMPANY
  33. Install the engine front cover. Refer to: INSTALLATION 
  34. Connect the A/C compressor electrical connector and wiring harness retainer.
    GFD837800Courtesy of FORD MOTOR COMPANY
  35. Fill the engine with clean engine oil. Refer to: Specifications .

    Material: Engine Oil - 5W30 - Synthetic Blend (WSS-M2C946-B1)

GFD837676Courtesy of FORD MOTOR COMPANY