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Home >> Ford >> 2024 >> E-Transit Cutaway >> Repair and Diagnosis >> External Pages >> Different car >> Section 141 (Engine - 3.5L ECOBOOST (235KW/320PS)) >> Removal And Installation >> Oil Pan >> Installation

Oil Pan: Installation

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NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
  1. Apply a 9 mm (0.35 in) bead of Motorcraft® High Performance Engine RTV Silicone to the 2 crankshaft engine front cover-to-cylinder block joint areas.

    Material: RTV silicone sealant (WSE-M4G323-A6)

    GFD837774Courtesy of FORD MOTOR COMPANY
  2. NOTE: The oil pan and the specified bolts must be installed and the oil pan aligned to the cylinder block within 4 minutes of sealant application. Final tightening of the oil pan bolts must be carried out within 60 minutes of sealant application.

    Apply a 5 mm (0.20 in) bead of Motorcraft® High Performance Engine RTV Silicone to the sealing surface of the oil pan.

    Material: RTV silicone sealant (WSE-M4G323-A6)

    GFD837775Courtesy of FORD MOTOR COMPANY
  3. Apply a 9 mm (0.35 in) bead of Motorcraft® High Performance Engine RTV Silicone to the 2 crankshaft seal retainer plate-to-cylinder block joint areas on the sealing surface of the oil pan.

    Material: RTV silicone sealant (WSE-M4G323-A6)

    GFD837776Courtesy of FORD MOTOR COMPANY
  4. NOTE: The oil pan and the specified bolts must be installed within 4 minutes of the start of sealant application.
    NOTE: Keep the oil pan as close as possible to the transmission while installing, then slide forward towards the engine front cover to prevent wiping off of the sealant.

    Install the oil pan and the bolts finger tight.

    GFD837777Courtesy of FORD MOTOR COMPANY
  5. NOTE: Do not torque at this time.

    Draw the transmission and engine together using the bolts.

    GFD837778Courtesy of FORD MOTOR COMPANY

    Vehicles equipped with front axle assembly 

  6. NOTE: Do not torque at this time.

    Install the oil pan stud.

    GFD837751Courtesy of FORD MOTOR COMPANY
  7. NOTE: Do not torque at this time.
    NOTE: Access to the bolt is limited.

    Install the oil pan bolt.

    GFD837752Courtesy of FORD MOTOR COMPANY

    Vehicles equipped without a front axle assembly 

  8. NOTE: Do not torque at this time.

    Install the oil pan bolts.

    GFD837753Courtesy of FORD MOTOR COMPANY

    All vehicles 

  9. NOTE: Do not torque at this time.

    Install the oil pan bolt.

    GFD837756Courtesy of FORD MOTOR COMPANY
  10. Tighten the oil pan bolts.

    Torque: 3 Nm

    GFD837779Courtesy of FORD MOTOR COMPANY
  11. NOTE: If equipped with dual generators it will be necessary to obtain a W503297 (10mm HEX) M8 X 1.25 X 35 bolt and washer to replace the accessory bracket bolt during the oil pan tightening process.

    Install the engine front cover bolts finger tight.

    GFD837780Courtesy of FORD MOTOR COMPANY
  12. Install the remaining oil pan bolts and tighten in sequence.

    Torque: Stage 1: Tighten bolts 1 through 14 to: 24 Nm Stage 2: Tighten bolt 10 an additional: 90deg. Stage 3: Tighten bolts 15 and 16 to: 10 Nm

    GFD837781Courtesy of FORD MOTOR COMPANY
  13. NOTE: If equipped with dual generators, after the tightening sequence is completed, the W503297 (10mm HEX) M8 X 1.25 X 35 bolt and washer will be removed to accommodate installation of the accessory bracket.

    Tighten the engine front cover bolts.

    Torque: 24 Nm

    GFD837780Courtesy of FORD MOTOR COMPANY
  14. NOTE: Vehicle without a front axle assembly shown, with a front axle assembly similar.

    Tighten the oil pan and bellhousing bolts.

    Torque: 48 Nm

    GFD837782Courtesy of FORD MOTOR COMPANY
  15. Tighten the oil pan and bellhousing bolts.

    Torque: 48 Nm

    GFD837783Courtesy of FORD MOTOR COMPANY
  16. Tighten the bellhousing bolts.

    Torque: 48 Nm

    GFD837784Courtesy of FORD MOTOR COMPANY
  17. With the aid of an assistant, install the engine crossmember and the bolts.

    Torque: 63 Nm

    GFD837785Courtesy of FORD MOTOR COMPANY
  18. Position back the ground wire and install the retainers.
    GFD837766Courtesy of FORD MOTOR COMPANY
  19. NOTE: RH shown, LH similar.

    Install the RH and LH engine mount bolts from the bottom of the engine crossmember.

    Torque: 30 Nm

    GFD837786Courtesy of FORD MOTOR COMPANY
  20. Remove the stands.Use the General Equipment: Vehicle/Axle Stands
    GFD837787Courtesy of FORD MOTOR COMPANY
  21. NOTE: RH shown, LH similar.

    Install the RH and LH engine mount nuts.

    Torque: 115 Nm

    GFD837788Courtesy of FORD MOTOR COMPANY
  22. Install the oil cooler and the retainer.

    Torque: 58 Nm

    GFD837763Courtesy of FORD MOTOR COMPANY
  23. NOTE: Do not lubricate the engine oil filter gasket.

    Install a new oil filter.

    Torque: Stage 1: 5 Nm Stage 2: 180deg.

    GFD837789Courtesy of FORD MOTOR COMPANY
  24. Install the coolant lines pin-type retainers.
    GFD837755Courtesy of FORD MOTOR COMPANY
  25. Install the coolant line pin-type retainer.
    GFD837754Courtesy of FORD MOTOR COMPANY
  26. NOTE: If equipped with dual generators.

    Remove the engine front cover bolt.

    GFD837790Courtesy of FORD MOTOR COMPANY

    Vehicles equipped with dual generators 

  27. Position back and attach the wire harness, install the bolt.

    Torque: 8 Nm

    GFD837791Courtesy of FORD MOTOR COMPANY
  28. Install the accessory drive bracket, stud and bolts hand tight then tighten in the sequence shown.

    Torque: Bolt 1: 3.2 Nm Stud 2: 3.2 Nm Bolt 3: 35 Nm Bolt 4: 35 Nm

    Fig 1: Accessory Drive Bracket Tightening Sequence
    GFD837792Courtesy of FORD MOTOR COMPANY
  29. Tighten the accessory drive bracket fasteners.

    Torque: Bolt 1: 47.5 Nm Stud 2: 35 Nm

    GFD837793Courtesy of FORD MOTOR COMPANY
  30. Install the A/C compressor. Refer to: INSTALLATION

    Vehicles equipped with single generator 

  31. Install the stud bolt.

    Torque: 3 Nm

    GFD837750Courtesy of FORD MOTOR COMPANY
  32. Position back and attach the wire harness, install the bolt.

    Torque: 8 Nm

    GFD837791Courtesy of FORD MOTOR COMPANY
  33. Attach the retainer and connect A/C compressor electrical connectors.
    GFD837749Courtesy of FORD MOTOR COMPANY
  34. Remove the wiring harness nut.

    Torque: 8 Nm

    GFD837748Courtesy of FORD MOTOR COMPANY

    All vehicles 

  35. Install the lower load path bars and retainers.

    Torque: 1: 55 Nm 2: 25 Nm

    GFD837794Courtesy of FORD MOTOR COMPANY
  36. Install the shield and retainers.

    Torque: 1: 11 Nm 2: 5 Nm

    GFD837795Courtesy of FORD MOTOR COMPANY
  37. Install the following items:

    1. Refer to: Starter Motor .
    2. Refer to: AIR CONDITIONING (A C) COMPRESSOR BELT - VEHICLES WITH: SINGLE GENERATOR or For Dual Generator, Refer to: AIR CONDITIONING (A C) COMPRESSOR BELT TENSIONER - VEHICLES WITH: DUAL GENERATORS
    3. Refer to: Air Cleaner Outlet Pipe .

  38. Install the oil level indicator.
    GFD837743Courtesy of FORD MOTOR COMPANY
  39. Fill the engine with clean engine oil. Refer to: Specifications .
    GFD837676Courtesy of FORD MOTOR COMPANY
  40. Connect the battery ground cable. For Single Battery, Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: SINGLE BATTERY . For Dual Battery, Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: DUAL BATTERIES
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