Intake Manifold: Installation

WARNING: This page is about a different car, the 2024 Ford Transit-350 HD, 2024 Ford Transit-350, 2024 Ford Transit-250, and 2024 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.

If gaskets were discarded install new intake manifold gaskets.

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NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

Install the intake manifold and the bolts.

Torque: Stage 1: 10 Nm Stage 2: 45deg.

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- Position the vacuum solenoid assembly and install the retaining plate and pin-type retainer.
- Connect the vacuum hose.
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- Install the EVAP purge solenoid and stud bolt.
  Torque: 10 Nm
- Connect the EVAP purge solenoid and MAPT sensor electrical connectors and wiring harness retainer.
- Position the vacuum tube and attach the retainers.
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- Connect the fuel vapor tube to the intake manifold. Refer to: QUICK RELEASE COUPLING
- Install the vacuum hose and clamp.Use the General Equipment: Hose Clamp Remover/Installer
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Rotate and connect the PCV tube to the intake manifold.

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- Install the throttle body intake pipe and tighten the clamp.
  Torque: 5 Nm
- Connect the throttle body electrical connector and wiring harness retainer.
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Install the fuel injection pump noise insulator.

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Connect the battery ground cable. Refer to: INSTALLATION
If a new intake manifold was installed, road test the vehicle.