Transfer Case Rear Seal: Removal
WARNING: This page is about a different car, the 2024 Ford Transit-350 HD, 2024 Ford Transit-350, 2024 Ford Transit-250, and 2024 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.
- With the vehicle in NEUTRAL, position it on a hoist. Refer to: JACKING AND LIFTING
- Drain the transfer case. Refer to: Transfer Case Draining and Filling .
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- Index-mark the rear driveshaft flange CV joint-to-transfer case flange cup.
- Remove and discard the rear driveshaft CV joint-to-pinion flange cup bolts and retaining straps.
- Disconnect and support the rear driveshaft.
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NOTE: Note the position of the component before removal.
Using the tool, hold the flange and remove the flange nut.Use Special Service Tool: 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange.
- Remove the spacer.
- Remove the seal.
- Remove the output flange.Use Special Service Tool: 205-D027 (D80L-1013-A) 2 or 3 Jaw Puller.
- Remove the transfer case rear output shaft seal dust cover.
- Remove and discard the transfer case rear output shaft seal.