Removal And Installation: Turbocharger: Installation

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1. NOTE: This step is only needed if the component was removed.

   Install the turbocharger stud bolts.

   Torque: 36 lb.in (4.1 Nm)

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2. NOTE: This step is only needed if the component was removed.
   NOTE: Make sure that a new component is installed.
   NOTE: Component(s) must be lubricated with clean engine coolant.

   Install and lubricate the turbocharger coolant supply tube seal. Refer to: Specifications .

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3. NOTE: This step is only needed if the component was removed.

   Install the turbocharger coolant supply tube.

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4. NOTE: This step is only needed if the component was removed.
   NOTE: Make sure that a new component is installed.
   NOTE: Component(s) must be lubricated with clean engine coolant.

   Install and lubricate the turbocharger coolant retun tube seals. Refer to: Specifications .

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5. NOTE: This step is only needed if the component was removed.

   Install the turbocharger coolant return tube and tighten the bolt.

   Torque: 89 lb.in (10 Nm)

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6. NOTE: Make sure that new components are installed.
   NOTE: Component(s) must be lubricated with clean engine oil.

   Lubricate the turbocharger oil supply tube O-ring seals. Refer to: Specifications .

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7. Install the turbocharger oil supply tube and tighten the bolt.

   Torque: 89 lb.in (10 Nm)

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8. NOTE: This step is only needed if the component was removed.

   Install the turbocharger elbow adapter and tighten the nuts.

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9. NOTE: This step is only needed if the component was removed.
   NOTE: Make sure that new stud bolts are installed.

   Install the tubocharger mounting studs.

   Torque: 89 lb.in (10 Nm)

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10. NOTE: Make sure that a new component is installed.

    Install the tubocharger gasket.

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11. NOTE: Only tighten the nuts finger tight at this stage.

    Install the turbocharger and tighten the nuts.

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12. NOTE: Only tighten the nuts finger tight at this stage.

    Install the turbocharger heat shield, then tighten the nuts and the bolt.

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13. NOTE: The component must be installed by hand before final tightening.

    Tighten the nuts and the bolts in the given sequence.

    Torque:Nuts: Stage 1: 17 lb.ft (23 Nm)Stage 2: 17 lb.ft (23 Nm)Bolt: 89 lb.in (10 Nm)

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14. Install the turbocharger coolant return tube and tighten the bolt.

    Torque: 89 lb.in (10 Nm)

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15. Install the turbocharger oil supply tube and tighten the bolt.

    Torque: 89 lb.in (10 Nm)

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16. NOTE: Component(s) must be lubricated with clean engine coolant.

    Lubricate the outer half of the turbocharger coolant supply tube seals. Refer to: Specifications .

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17. Install the outer half of the turbocharger coolant supply tube and tighten the bolt.

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18. Lubricate the turbocharger oil return tube O-ring seals.

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19. Install the turbocharger oil supply tube and tighten the bolts.

    Torque: 89 lb.in (10 Nm)

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20. Install the catalytic converter and the clamp.

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21. Install the catalytic converter lower bracket and tighten the bolts.

    Torque: 35 lb.ft (48 Nm)

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22. Tighten the bolt.

    Torque: 159 lb.in (18 Nm)

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23. Install the power transfer unit. Refer to: Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler . Refer to: Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler .
24. Install the catalytic converter. Refer to: Catalytic Converter .
25. Install the front RH half shaft. Refer to: Front Halfshaft RH - 1.5L EcoBoost (132kW/180PS) - I3 (Y1) .

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26. Connect the turbocharger wastegate electrical connector.

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27. Install the CAC inlet pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
28. Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
29. Check and top off the engine oil as needed. Refer to: Specifications .
30. Fill and bleed the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .