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Home >> Ford >> 2023 >> Escape Base, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 987 (Fuel Tank And Lines - 2.5L DURATEC - Hybrid (121KW/164PS) (BG)) >> Removal And Installation >> Fuel Tank >> Removal

Fuel Tank: Removal

WARNING: This page is about a different car, the 2022 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
GFD652519Courtesy of FORD MOTOR COMPANY
GFD374523Courtesy of FORD MOTOR COMPANY
GFD476558Courtesy of FORD MOTOR COMPANY
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures may be present and may be ignited. Failure to follow these instructions may result in serious personal injury.
NOTE: Removal steps in this procedure may contain installation steps.
  1. Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions .
  2. Disconnect the battery. Refer to: Battery Disconnect and Connect .
  3. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  4. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  5. Drain the fuel tank.
  6. Remove the muffler and tailpipe. Refer to: Muffler and Tailpipe - Plug-In Hybrid Electric Vehicle (PHEV) .
    • Remove the retainers.

    • Remove the nuts and LH air deflector.

      Torque: 22 lb.in (2.5 Nm)

    GFD652520Courtesy of FORD MOTOR COMPANY
    • Remove the retainers.

    • Remove the nuts and RH air deflector.

      Torque: 22 lb.in (2.5 Nm)

    GFD652521Courtesy of FORD MOTOR COMPANY
  7. NOTE: Always wrap the fuel line connection with a towel before disconnecting it.

    Disconnect the quick connectors. Refer to: QUICK RELEASE COUPLING .

    GFD652522Courtesy of FORD MOTOR COMPANY
  8. Remove the fuel tank heat shield.

    Torque: 22 lb.in (2.5 Nm)

    GFD652523Courtesy of FORD MOTOR COMPANY
  9. Disconnect the quick connectors and electrical connector. Refer to: QUICK RELEASE COUPLING .
    GFD652524Courtesy of FORD MOTOR COMPANY
    • Disconnect the electrical connector.

    • Detach the retainer clips.

    GFD652525Courtesy of FORD MOTOR COMPANY
  10. NOTE: This step requires the aid of another technician.

    Remove the bolts and fuel tank from the vehicle. Use the General Equipment: Powertrain Jack

    Torque: 22 lb.ft (30 Nm)

GFD652526Courtesy of FORD MOTOR COMPANY