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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 671 (Automatic Transmission - 10-Speed Automatic Transmission - 10R80 MHT (Diagnosis & Testing - Installation)) >> Removal And Installation >> E Clutch >> Installation

E Clutch: Installation

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  1. Install the new E clutch piston and balance dam inner seals. Lubricate the seals with petroleum jelly.
    GFD559283Courtesy of FORD MOTOR COMPANY
  2. NOTE: Clutch plate quantity is model dependant based on engine displacement.

    Soak the E clutch plates in clean transmission fluid. Install the E clutch assembly.

    1. Pressure plate (select fit)
    2. Friction plates

      Material

      : Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    3. NOTE: Align the inner splines of the steel plates with the pressure plate internal splines.

      Steel plates

    4. Apply plate (2.9-3.0)

    GFD559284Courtesy of FORD MOTOR COMPANY
  3. Install the E clutch piston return spring.
    GFD559279Courtesy of FORD MOTOR COMPANY
  4. Install a new E clutch balance dam outer seal. Lubricate the seal with petroleum jelly.
    GFD559285Courtesy of FORD MOTOR COMPANY
  5. Install the E clutch balance dam in the new E clutch piston.

    1. E clutch balance dam
    2. E clutch piston

    GFD559286Courtesy of FORD MOTOR COMPANY
  6. Lubricate the new E clutch piston seal with petroleum jelly.
    GFD559541Courtesy of FORD MOTOR COMPANY
  7. Install the new E clutch piston and balance dam in the E clutch hub.
    GFD559288Courtesy of FORD MOTOR COMPANY
  8. NOTE: Do not compress the balance dam too far or damage to the E clutch hub can occur. Only compress the E clutch hub far enough to install the retainer.

    Using the special tool and a press, compress the E clutch balance dam and install the retainer. Use Special Service Tool: 307-741 Spring Compressor, F Clutch.Use the General Equipment: Hydraulic Press

    GFD559275Courtesy of FORD MOTOR COMPANY
  9. Assemble the special tools and position the E clutch assembly on the special tool. Use Special Service Tool: 307-662 Gauge, Clutch Pack Endplay., 307-003 (T57L-500-B) Holding Fixture, Transmission.
    GFD559289Courtesy of FORD MOTOR COMPANY
  10. Using the special tool, measure the E clutch clearance. Position the plunger so it rests on the top surface of the pressure plate. Zero the dial indicator. Pull up on the pressure plate and measure and record the clutch clearance in 3 different places. Average the 3 recorded clutch clearance measurements and compare the measurement to the clutch clearance chart in specifications to determine the correct size pressure plate. Install the correct E clutch pressure plate. Refer to: Specifications . Use Special Service Tool: 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge.
    GFD559290Courtesy of FORD MOTOR COMPANY
  11. NOTE: The E clutch seals have been updated to O-ring seals. The new seal kit may contain D-ring seals or O-ring seals, either can be used.

    Install the new input shaft E clutch seals.

    GFD559291Courtesy of FORD MOTOR COMPANY
  12. Install the input shaft in the E clutch and install the snap ring.
    GFD559270Courtesy of FORD MOTOR COMPANY
  13. Install the (T7) thrust bearing onto the E clutch with the tab locators up. Snap the bearing into place.
    GFD559292Courtesy of FORD MOTOR COMPANY
  14. NOTE: Align the outer splines on the friction plates.

    Install the input shaft and the E clutch into the No. 4 shell and sun gear.

    GFD559267Courtesy of FORD MOTOR COMPANY
  15. Install the lower rear No. 3 ring gear snap ring.
    GFD559265Courtesy of FORD MOTOR COMPANY
  16. Install the No. 3 ring gear and the snap ring. Align the snap ring gap 180 deg. from the bottom snap ring gap.
    GFD559264Courtesy of FORD MOTOR COMPANY
  17. Install the (T6) thrust bearing onto the E clutch with the tab locators down. Snap the bearing into place.
    GFD559293Courtesy of FORD MOTOR COMPANY
  18. Install the special tool and adjust the special tool to align the bottom edge of the tool with the top edge of the bottom Teflon® seal groove. Use Special Service Tool: 307-747 Installer/ Sizer, Input Shaft Solid Sealing Rings; Large.
    GFD559542Courtesy of FORD MOTOR COMPANY
  19. Install a new Teflon® seal on the special tool. Use Special Service Tool: 307-747 Installer/ Sizer, Input Shaft Solid Sealing Rings; Large.
    GFD559295Courtesy of FORD MOTOR COMPANY
  20. Using the top half of the special tool, slide the Teflon® seal into the groove. Remove the special tools and repeat the steps for the other 4 Teflon® seals. Use Special Service Tool: 307-747 Installer/ Sizer, Input Shaft Solid Sealing Rings; Large.
    GFD559543Courtesy of FORD MOTOR COMPANY
  21. Install the special tool to size the 5 Teflon® seals. Use Special Service Tool: 307-747 Installer/ Sizer, Input Shaft Solid Sealing Rings; Large.
    GFD559297Courtesy of FORD MOTOR COMPANY
  22. Install the E clutch and input shaft assembly.
    GFD559188Courtesy of FORD MOTOR COMPANY
  23. Install the (T8) thrust bearing.
    GFD559187Courtesy of FORD MOTOR COMPANY
    1. NOTE: Some early build transmissions are not equipped with lazer applied ink marks.

      Inspect the No. 1 planetary carrier and the clutch and planetary container cylinder for lazer applied ink marks.

    2. NOTE: If ink marks are present the marks must be aligned or a transmission vibration can occur.

      If ink marks are present align the marks and install the clutch and planetary container cylinder onto the No. 1 planetary carrier and install the snap ring. Make sure the snap ring is seated.

    3. Install the No. 1 planetary carrier snap ring. Make sure the snap ring is seated.
    GFD559302Courtesy of FORD MOTOR COMPANY
  25. Using the special tool, install a new Teflon® seal in the groove on the input shaft. Use Special Service Tool: 307-653 Sizer, Input Shaft Teflon Seal.
    GFD559303Courtesy of FORD MOTOR COMPANY
  26. Using the special tool, size the Teflon® seal. Use Special Service Tool: 307-653 Sizer, Input Shaft Teflon Seal.
    GFD559304Courtesy of FORD MOTOR COMPANY
  27. Install the special tool and adjust the special tool to align the bottom edge of the tool with the top edge of the bottom Teflon® seal groove. Use Special Service Tool: 307-748 Installer/Sizer, Input Shaft Solid Sealing Rings; Small.
    GFD559305Courtesy of FORD MOTOR COMPANY
  28. Install a new Teflon® seal on the special tool. Use Special Service Tool: 307-748 Installer/Sizer, Input Shaft Solid Sealing Rings; Small.
    GFD559306Courtesy of FORD MOTOR COMPANY
  29. Using the top half of the special tool, slide the Teflon® seal into the groove. Remove the special tools and repeat the steps for the other 4 Teflon® seals. Use Special Service Tool: 307-748 Installer/Sizer, Input Shaft Solid Sealing Rings; Small.
    GFD559307Courtesy of FORD MOTOR COMPANY
  30. Install the special tool to size the 5 Teflon® seals. Use Special Service Tool: 307-748 Installer/Sizer, Input Shaft Solid Sealing Rings; Small.
    GFD559308Courtesy of FORD MOTOR COMPANY
  31. Install the (T9) thrust bearing.
    GFD559174Courtesy of FORD MOTOR COMPANY
  32. Lubricate the output shaft bushing with petroleum jelly.
    GFD559321Courtesy of FORD MOTOR COMPANY
  33. Using the special tools and a floor crane, install the clutch and planetary assembly. Use Special Service Tool: 307-651 Bracket, Pump Remover/Installer., 307-651-01 Adapter for 307-651 (Super Sub Assembly Lifting).Use the General Equipment: Floor Crane
    GFD559540Courtesy of FORD MOTOR COMPANY
  34. Install the (T3) thrust bearing.
    GFD559544Courtesy of FORD MOTOR COMPANY
  35. Install the special tool. Use Special Service Tool: 307-790 Endplay Check Gauge.
    GFD559545Courtesy of FORD MOTOR COMPANY
  36. Using the special tools and a depth gauge, measure the distance from the top of the special tool 307-661 to top of the special tool 307-790 in 2 different places. Average the measurements. Record this as measurement A. Use Special Service Tool: 307-661 Gauge, End Play., 307-661-01 Spacers/Plate, Clearance Gage., 307-661-02 Adapter for 307-661., 307-790 Endplay Check Gauge.
    GFD559546Courtesy of FORD MOTOR COMPANY
  37. Using the special tools and a depth gauge, measure the distance from the top of the special tool to front support mating surface in 2 different places. Average the measurements. Record this as measurement B. Use Special Service Tool: 307-661 Gauge, End Play., 307-661-01 Spacers/Plate, Clearance Gage., 307-661-02 Adapter for 307-661.
    GFD559547Courtesy of FORD MOTOR COMPANY
  38. Subtract measurement B from measurement A and record this as measurement C. Add 63.5 mm to measurement C.

    1. Subtract it
    2. Add it

    GFD559548Courtesy of FORD MOTOR COMPANY
  39. Using the special tool and a depth gauge, measure the distance from the top of the special tool to the transmission deck mating surface in 2 different places. Average the measurements. Record this measurement as measurement D. Use Special Service Tool: 307-661 Gauge, End Play.
    GFD559549Courtesy of FORD MOTOR COMPANY
  40. Using the special tool and a depth gauge, measure the distance from the top of the special tool to (T3) thrust bearing surface in 2 different places. Average the measurements. Record this as measurement E. Use Special Service Tool: 307-661 Gauge, End Play.
    GFD559370Courtesy of FORD MOTOR COMPANY
  41. Calculate the correct shim thickness. Subtract measurement E from measurement D and record this as measurement F. Subtract measurement F from measurement C to get the clearance between the front support and the (T3) thrust bearing. Using the Selective Fit Shim Charts in specifications, select the correct shim. Refer to: Specifications .
    GFD559550Courtesy of FORD MOTOR COMPANY
  42. Install the selective shim.
    GFD559372Courtesy of FORD MOTOR COMPANY
  43. NOTE: If replacing A clutch separating springs, all separating springs must be replaced as a matching set or damage can occur.
    NOTE: Clutch plate quantity is model dependant based on engine displacement.

    Soak the A clutch plates in clean transmission fluid. Install the A clutch assembly.

    1. Pressure plate
    2. Friction plates

      Material

      : Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    3. Separator springs
    4. Steel plates
    5. Apply plate (select fit)
    6. Wave spring

    GFD559551Courtesy of FORD MOTOR COMPANY
  44. Lubricate the Teflon seals with petroleum jelly.
    GFD559552Courtesy of FORD MOTOR COMPANY
  45. Install the special tool in the location shown. Use Special Service Tool: 307-797 Installer, Alignment Studs (3) and Alignment Pin (All 10R).
    GFD559553Courtesy of FORD MOTOR COMPANY
  46. Install the front support into the transmission case. Align the pump gear to the pump drive gear pocket area. Rotate the input to align the one-way clutch splines with the No. 1 sun gear.
    GFD559554Courtesy of FORD MOTOR COMPANY
    1. Install the special tool studs, washers and nuts in the location shown. Use Special Service Tool: 307-797 Installer, Alignment Studs (3) and Alignment Pin (All 10R).
    2. Tighten the special tool nuts evenly to seat the front support assembly to the transmission case.
    GFD559555Courtesy of FORD MOTOR COMPANY
    1. With the special tools installed, hand tight the front support bolts in a crisscross pattern.
    2. Remove the special tools and install the front support bolts hand tight.
    GFD559556Courtesy of FORD MOTOR COMPANY
  49. Tighten the front support bolts in a crisscross pattern.

    Torque: 26 lb.ft (35 Nm)

    GFD559557Courtesy of FORD MOTOR COMPANY
  50. Install the transmission fluid spray nozel.
    GFD559526Courtesy of FORD MOTOR COMPANY
  51. Install the hybrid drive unit gasket.
    GFD559525Courtesy of FORD MOTOR COMPANY
  52. If installing a new hybrid drive unit, position the dowl pins flush with the housing.
    GFD559558Courtesy of FORD MOTOR COMPANY
  53. Using a floor crane and the special tools, install the hybrid drive unit. Use Special Service Tool: 307-651 Bracket, Pump Remover/Installer., 307-651-03 Lift Fixture Adapter (MHT).Use the General Equipment: Floor Crane
    GFD559523Courtesy of FORD MOTOR COMPANY
  54. Install the long hybrid drive unit bolts.

    Torque: 18 lb.ft (25 Nm)

    GFD559521Courtesy of FORD MOTOR COMPANY
  55. Install the short hybrid drive unit bolt.

    Torque: 18 lb.ft (25 Nm)

    GFD559520Courtesy of FORD MOTOR COMPANY
  56. Install the rear hybrid drive unit bolts.

    Torque: 18 lb.ft (25 Nm)

    GFD559519Courtesy of FORD MOTOR COMPANY
  57. Install the speed sensors.

    1. Intermediate Speed Sensor A (ISSA)
    2. TSS sensor
    3. Intermediate Speed Sensor B (ISSB)
    4. OSS sensor

    • Torq: 62 lb.in (7 Nm)ue

    GFD559538Courtesy of FORD MOTOR COMPANY
  58. Connect and lock the speed sensors.

    1. Intermediate Speed Sensor A (ISSA)
    2. TSS sensor
    3. Intermediate Speed Sensor B (ISSB)
    4. OSS sensor

    GFD559559Courtesy of FORD MOTOR COMPANY
  59. Install the transmission fluid pump and the bolts.

    Torque: 71 lb.in (8 Nm)

    GFD558978Courtesy of FORD MOTOR COMPANY
  60. NOTE: Only install 68 mm length bolts or the transmission clutch and planetary container can be damaged and result in transmission failure.

    Loosely install the main control valve body.

    1. NOTE: Be sure the main control-to-case seal is attached to the main control.
    2. Align the guide pins on the main control valve body with the alignment holes in the transmission case.
    3. Align the TR sensor with the park pawl lock valve.
    4. Loosely install the 68 mm length main control-to-transmission case bolts.

    GFD559560Courtesy of FORD MOTOR COMPANY
  61. Tighten the bolts in the sequence shown.

    Torque: 89 lb.in (10 Nm)

    Fig 1: Main Control Valve Body Bolts Tightening Sequence
    GFD559561Courtesy of FORD MOTOR COMPANY
  62. Remove the bolt and allow the park override lever to return to the normal operating position.
    GFD559020Courtesy of FORD MOTOR COMPANY
  63. Connect the main control main electrical connector.
    GFD559535Courtesy of FORD MOTOR COMPANY
  64. Install the transmission fluid auxiliary pump and the bolts.

    Torque: 97 lb.in (11 Nm)

    GFD559534Courtesy of FORD MOTOR COMPANY
  65. Connect the transmission fluid auxiliary pump electrical connectors.

    • Connect the electrical connectors. Slide the plastic locks to the locked position.

    GFD559562Courtesy of FORD MOTOR COMPANY
  66. Install the new transmission fluid auxiliary pump filter seal.
    GFD559563Courtesy of FORD MOTOR COMPANY
  67. Install the filter seal in the pump.
    GFD559021Courtesy of FORD MOTOR COMPANY
  68. NOTE: If the bolts are installed in the wrong locations, transmission damage will occur.
    NOTE: The transmission fluid filter may be reused if no excessive contamination is indicated.
    NOTE: Use a 10ep Torx Plus® socket to install the bolts.

    Install the filter and the bolts in the correct locations.

    1. 73 mm bolt
    2. 25 mm bolt

    • Torq: 97 lb.in (11 Nm)ue

    GFD559531Courtesy of FORD MOTOR COMPANY
  69. Install the new hybrid drive unit feed tube seals.
    GFD559564Courtesy of FORD MOTOR COMPANY
  70. NOTE: The transmission fluid pan gasket can be reused if not damaged.

    Install the fluid pan gasket and seals.

    1. Transmission fluid pan gasket
    2. Transmission fluid pan to transmission case seals

    GFD559565Courtesy of FORD MOTOR COMPANY
  71. Install the transmission fluid pan and tighten the bolts in a crisscross pattern.

    1. Studbolts

      Torque: 106 lb.in (12 Nm)

    2. Bolts

      Torque: 89 lb.in (10 Nm)

    GFD559528Courtesy of FORD MOTOR COMPANY
  72. Loosely install the transmission fluid level indicator.
    GFD558991Courtesy of FORD MOTOR COMPANY
  73. Install the transmission assembly. Refer to: Transmission .
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