Transmission Case

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING INFORMATION

Special Tool(s) / General Equipment

Courtesy of FORD MOTOR COMPANY	204-594Forcing screw
Courtesy of FORD MOTOR COMPANY	307-648Remover/Installer, Rear BearingTKIT-2009C-FTKIT-2009C-ROW
Courtesy of FORD MOTOR COMPANY	307-745Installer, Park Sleeve Roll Pin
Courtesy of FORD MOTOR COMPANY	307-817Sleeve Installer
Courtesy of FORD MOTOR COMPANY	307-818Installer, R2 Bearing
Courtesy of FORD MOTOR COMPANY	307-820R3 Bearing Installer

All vehicles

NOTE: This step is only necessary if the transmission case is being replaced.

Using a brass punch, install the ball plug (7E195) flush with the transmission case surface.

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Four-Wheel Drive (4WD) vehicles
Using the special tools, install the inner output shaft bearing.
1. Install the inner output shaft bearing with the numbered side towards the rear of the transmission case. Use Special Service Tool: 204-594 Forcing screw., 307-648 Remover/Installer, Rear Bearing., 307-818 Installer, R2 Bearing.
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Using the special tools, install the fluid passage sleeve.
1. Install the fluid passage sleeve with the groved side towards the rear of the transmission case. Use Special Service Tool: 204-594 Forcing screw., 307-648 Remover/Installer, Rear Bearing., 307-817 Sleeve Installer.
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Using the special tools, install the output shaft bearing.
1. Install the output shaft bearing with the numbered side towards the rear of the transmission case. Use Special Service Tool: 204-594 Forcing screw., 307-648 Remover/Installer, Rear Bearing., 307-820 R3 Bearing Installer.
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All vehicles
1. Install the park pawl.
2. NOTE: Make sure the spring is completely engaged on the park pawl.
  
  Install the park pawl return spring.
3. Install the park pawl shaft.
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1. Install the park pawl shaft plug.
  Torque: 17 lb.ft (23 Nm)
2. Install the rear case plugs.
  Torque: 119 lb.in (13.5 Nm)
3. Install the line pressure port case plug.
  Torque: 119 lb.in (13.5 Nm)
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Install new park pawl actuator rod sleeve seals and lubricate them with petroleum jelly.

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1. Position the park pawl towards the inside of the transmission case.
2. NOTE: Do not slide the park pawl actuator rod sleeve to far into the transmission case or the inner seal will be damaged.
  
  Slide the park pawl actuator rod sleeve into the transmission case.
3. NOTE: Align the roll pin seam to the inside of the transmission.
  
  Using the special tool install the roll pin to the correct depth. Use Special Service Tool: 307-745 Installer, Park Sleeve Roll Pin.

Courtesy of FORD MOTOR COMPANY