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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 580 (Rear Drive Axle/Differential - Vehicles With: Ford 9.75 Inch Ring Gear) >> Diagnosis And Testing >> Rear Drive Axle and Differential >> Pinpoint Tests >> Pinpoint Test B: Axle Overheating

Pinpoint Test B: Axle Overheating

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. Normal Operation and Fault Conditions 

    REFER to: Rear Drive Axle and Differential .

    Possible Sources 

    • Axle lubricant low
    • Incorrect or contaminated lubricant type
    • Bearing preload adjusted too tight
    • Excessive gear wear
    • Incorrect ring gear backlash

  2. B1 CHECK AXLE LUBRICANT LEVEL

    • Check the lubricant level.

    Is the lubricant level low? 

    Yes  REFER to: Differential Fluid Level Check .
    No  GO to  B2
  3. B2 CHECK AXLE CONDITION

    • Inspect the axle for damage.

    • Inspect axle lubricant.

    Was damage found? 

    Yes  Repair as necessary. Clean and Refill the axle to specification as necessary. REFER to: Specifications .
    No  GO to  B3
  4. B3 INSPECT THE RING AND PINION GEAR

    • Check the ring and pinion for damage.

    Does the ring and pinion have a wear pattern? 

    Yes  Adjust the preload as necessary. REFER to: Drive Pinion .
    No  GO to  B4
  5. B4 INSPECT ALL THE AXLE GEARS FOR WEAR OR DAMAGE

    • Inspect all the axle gears for wear or damage.

    Was wear or damage found? 

    Yes  Install new components as necessary. REFER to: Drive Pinion . REFER to: Differential Carrier .
    No  GO to  B5
  6. B5 INSPECT THE RING GEAR FOR SCORING

    • Inspect the ring gear for scoring.

    Was a wear pattern found on the ring and pinion? 

    Yes  REFER to: Ring Gear Backlash Adjustment .
    No  Inspect the vehicle for any other symptoms related to the axle.