Engine - Body On - Raptor

For information on Ford Color Coded Illustrations refer to OEM Color Coding .

Special Tool(s) / General Equipment 

Courtesy of FORD MOTOR COMPANY	303-1246Engine Spreader BarTKIT-2006UF-FLMTKIT-2006UF-ROW
Courtesy of FORD MOTOR COMPANY	303-1654Lift Eyes
Courtesy of FORD MOTOR COMPANY	307-346 (T97T-7902-A)Retainer, Torque ConverterTKIT-1998-LM (NavigatoR)TKIT-1997-F/FLM/LT
Floor Crane
Oil Drain Equipment
Trolley Jack
Hose Clamp Remover/Installer
Wooden Block

1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
2. NOTE: RH shown, LH similar.

   Index-mark the hood hinge location to aid in hood installation.

   Courtesy of FORD MOTOR COMPANY

3. Remove the nuts and the hood.

   Courtesy of FORD MOTOR COMPANY

4. • Remove the engine appearance cover retainers, release the engine appearance cover from the rear retainers and then remove the engine appearance cover.

   Courtesy of FORD MOTOR COMPANY

5. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
6. Disconnect the battery ground cable. Refer to: Battery Cables - 3.5L EcoBoost (272kW/370PS) .
7. • Remove the bolts and the spacer from the front underbody skid plate.

   Courtesy of FORD MOTOR COMPANY

8. • Remove the bolts and the front underbody skid plate.

   Courtesy of FORD MOTOR COMPANY

9. • Remove the bolts.
   • Remove the bolts and the middle underbody skid plate.

   Courtesy of FORD MOTOR COMPANY

10. Remove the bolts and the rear underbody skid plate.

    Courtesy of FORD MOTOR COMPANY

11. Remove the cooling module. Refer to: Cooling Module .
12. 1. Disconnect the crankcase pressure sensor electrical connector.
    2. Disconnect the PCV tube quick release couplings and remove the tube. Refer to: QUICK RELEASE COUPLING . .

    Courtesy of FORD MOTOR COMPANY

13. Remove the CAC intake pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
14. Remove the CAC outlet pipe. Refer to: Charge Air Cooler (CAC) Outlet Pipe .
15. If equipped
    • Disconnect the block heater electrical connector and the wire harness retainer.
    • Disconnect the wire harness retainer from the coolant hose.

    Courtesy of FORD MOTOR COMPANY

16. NOTE: Make sure that all openings are sealed.
    • Remove the nut and disconnect the A/C compressor inlet line.
    • Remove and discard the O-ring seal.
    • Disconnect the A/C pressure transducer electrical connector.

    Courtesy of FORD MOTOR COMPANY

17. Disconnect the A/C compressor electrical connectors and wire harness retainer.

    Courtesy of FORD MOTOR COMPANY

    Vehicles with late build oil pan 

18. Remove the oil pan plug and drain the engine oil. Use the General Equipment: Oil Drain Equipment

    Torque: 20 lb.ft (27 Nm)

    Courtesy of FORD MOTOR COMPANY

19. Remove the pin-type retainers. Position the wiring harness and transmission tube from the oil pan.

    Courtesy of FORD MOTOR COMPANY

    Vehicles with early build oil pan 

20. NOTE: Overtightening will damage the oil drain plug and possibly the oil pan.
    NOTE: The drain plug should be removed and install by hand, do not use tools.

    Remove the oil drain plug and drain the engine oil. Install the oil drain plug.

    Courtesy of FORD MOTOR COMPANY

21. Remove the pin-type retainer and position aside the transmission cooler tube.

    Courtesy of FORD MOTOR COMPANY

22. Detach the starter motor wiring harness retainer from the oil pan. Remove the bolt and the ground wire.

    Courtesy of FORD MOTOR COMPANY

    All vehicles 

23. Remove the nut and position out the transmission cooler tube bracket. Position out the engine wiring harness.

    Courtesy of FORD MOTOR COMPANY

24. Disconnect the generator wiring harness from the engine front cover.

    Courtesy of FORD MOTOR COMPANY

25. • Position back the boot and remove the generator nut.
    • Disconnect the electrical connector and the wire harness retainer.

    Courtesy of FORD MOTOR COMPANY

26. Remove the following items:
    1. Remove the A/C compressor. Refer to: Air Conditioning (A/C) Compressor - 3.5L EcoBoost (272kW/370PS), Raptor .
    2. Remove the intake manifold. Refer to: Intake Manifold .

27. Disconnect the fuel supply tube quick release coupling. Refer to: QUICK RELEASE COUPLING . .

    Courtesy of FORD MOTOR COMPANY

28. Disconnect the PCM electrical connectors and the wire harness retainers.

    Courtesy of FORD MOTOR COMPANY

29. Detach the transmission wire harness retainers.

    Courtesy of FORD MOTOR COMPANY

30. Disconnect the RH HO2S electrical connector and the retainer.

    Courtesy of FORD MOTOR COMPANY

31. Remove the nuts, pin-type retainers and remove the CAC tube bracket.

    Courtesy of FORD MOTOR COMPANY

32. Disconnect and remove the TC bypass valve tube. Use the General Equipment: Hose Clamp Remover/Installer

    Courtesy of FORD MOTOR COMPANY

33. Disconnect the degas bottle hose at the thermostat. Use the General Equipment: Hose Clamp Remover/Installer

    Courtesy of FORD MOTOR COMPANY

34. Disconnect the coolant hose and position the degas bottle hose aside. Use the General Equipment: Hose Clamp Remover/Installer

    Courtesy of FORD MOTOR COMPANY

35. Disconnect the coolant hoses at the oil cooler. Disconnect and remove the radiator hose. Use the General Equipment: Hose Clamp Remover/Installer

    Courtesy of FORD MOTOR COMPANY

36. Disconnect the radiator hose from thermostat housing. Use the General Equipment: Hose Clamp Remover/Installer

    Courtesy of FORD MOTOR COMPANY

37. Remove the coolant control valve hose. Use the General Equipment: Hose Clamp Remover/Installer

    Courtesy of FORD MOTOR COMPANY

38. Disconnect the lower coolant pump hose. Use the General Equipment: Hose Clamp Remover/Installer

    Courtesy of FORD MOTOR COMPANY

39. Disconnect the cabin heater coolant pump hoses and the thermostat housing hose. Use the General Equipment: Hose Clamp Remover/Installer

    Courtesy of FORD MOTOR COMPANY

40. Disconnect the ground strap retainers. Remove the nut and the ground strap.

    Courtesy of FORD MOTOR COMPANY

41. Disconnect the LH HO2S electrical connector and the retainer.

    Courtesy of FORD MOTOR COMPANY

42. Remove the following items:
    1. Remove the front stabilizer bar. Refer to: Front Stabilizer Bar .
    2. If equipped. Remove the front driveshaft. Refer to: Front Driveshaft .
    3. Remove the starter motor. Refer to: Starter Motor - Raptor .

43. Remove the retainers and the access cover.

    Courtesy of FORD MOTOR COMPANY

44. NOTE: Index-mark the end of one torque converter stud and the flexplate for installation.
    NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    Remove and discard the torque converter nuts.

    Courtesy of FORD MOTOR COMPANY

45. NOTE: Make sure that the mating faces are clean and free of foreign material.

    Remove and discard the LH catalytic converter flange nuts.

    Courtesy of FORD MOTOR COMPANY

46. NOTE: Make sure that the mating faces are clean and free of foreign material.

    Remove and discard the RH catalytic converter flange nuts.

    Courtesy of FORD MOTOR COMPANY

47. NOTE: Make sure that the mating faces are clean and free of foreign material.

    Remove the exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe bolts and separate.

    Courtesy of FORD MOTOR COMPANY

48. NOTE: Only use hand tools when removing the transmission mount-to-crossmember nuts or damage to the transmission mount can occur.

    Loosen the transmission mount-to-crossmember nuts.

    Courtesy of FORD MOTOR COMPANY

49. Remove and discard the oil filter. Use the General Equipment: Oil Drain Equipment

    Courtesy of FORD MOTOR COMPANY

50. NOTE: Mark the location of the bolts during removal.

    Remove the lower bellhousing bolt.

    Courtesy of FORD MOTOR COMPANY

51. Remove the upper bellhousing bolts.

    Courtesy of FORD MOTOR COMPANY

52. Remove the LH side bellhousing bolts and the shift cable bracket.

    Courtesy of FORD MOTOR COMPANY

53. Remove the RH side bellhousing bolts.

    Courtesy of FORD MOTOR COMPANY

54. NOTE: Only use hand tools when removing the engine mount nuts and studs or damage to the engine mount can occur.
    NOTE: The engine mount studs may come off with the nuts.

    Remove and discard the RH engine mount nuts. Remove the engine mount studs.

    Courtesy of FORD MOTOR COMPANY

55. NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.

    Remove and discard the LH engine mount through bolt.

    Courtesy of FORD MOTOR COMPANY

56. NOTE: Do not support the transmission by the fluid pan, failure to follow instruction may result in serious damage to the transmission.

    Support the bellhousing of the transmission with a suitable floor jack and a block of wood. Use the General Equipment: Trolley Jack. Use the General Equipment: Wooden Block

    Courtesy of FORD MOTOR COMPANY

57. NOTE: Only use hand tools when loosening or tightening the engine mount-to-frame bolts or damage to the engine mount-to-frame nut plate can occur.
    NOTE: Leave the LH engine mount in place.

    Remove and discard the LH engine mount bolts.

    Courtesy of FORD MOTOR COMPANY

58. Remove the right rear ignition coil. Refer to: Ignition Coil-On-Plug .
59. NOTE: The use of a ratchet strap may be needed to level the engine.
    NOTE: Use a commercially available quick link on the chain to minimize the spread of the chain.
    • Install the engine spreader bar, lift eyes and the floor crane. Use Special Service Tool: 303-1246 Engine Spreader Bar., 303-1654 Lift Eyes. Use the General Equipment: Floor Crane

      Torque: 18 lb.ft (25 Nm)

    • Using the floor crane, lift eyes and the engine spreader bar, lift the engine.

    Courtesy of FORD MOTOR COMPANY

60. Remove the LH engine mount.

    Courtesy of FORD MOTOR COMPANY

61. Disconnect and position aside the generator wiring harness from the engine.

    Courtesy of FORD MOTOR COMPANY

62. Using the floor crane, lift eyes and the engine spreader bar, remove the engine. Use Special Service Tool: 303-1246 Engine Spreader Bar., 303-1654 Lift Eyes. Use the General Equipment: Floor Crane

    Courtesy of FORD MOTOR COMPANY

63. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.

Courtesy of FORD MOTOR COMPANY