Engine - Body Off - Raptor
For information on Ford Color Coded Illustrations refer to OEM Color Coding .
Special Tool(s) / General Equipment
| 303-1246Engine Spreader BarTKIT-2006UF-FLMTKIT-2006UF-ROW | |
|---|---|
| 303-1654Lift Eyes | |
| 307-346 (T97T-7902-A)Retainer, Torque ConverterTKIT-1998-LM (NavigatoR)TKIT-1997-F/FLM/LT | |
| Floor Crane | |
| Oil Drain Equipment | |
| Trolley Jack | |
| Hose Clamp Remover/Installer | |
| Wooden Block |
- With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
- Release the fuel system pressure. Refer to: Fuel System Pressure Release .
- Disconnect the battery ground cable. Refer to: Battery Cables - 3.5L EcoBoost (272kW/370PS) .
- Remove the engine appearance cover.
- Remove the bolts and the spacer from the front underbody skid plate.
- Remove the bolts and the front underbody skid plate.
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- Remove the bolts.
- Remove the bolts and the middle underbody skid plate.
- Remove the bolts and the rear underbody skid plate.
- Remove the starter motor. Refer to: Starter Motor - Raptor .
- Remove the retainers and the access cover.
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NOTE: Index-mark the end of one torque converter stud and the flexplate for installation.NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.
Remove and discard the torque converter nuts.
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NOTE: Only use hand tools when removing the transmission mount-to-crossmember nuts or damage to the transmission mount can occur.
Loosen the transmission mount-to-crossmember nuts.
- Remove the oil pan plug and drain the engine oil. Use the General Equipment: Oil Drain Equipment
Torque: 20 lb.ft (27 Nm)
- Remove the pin-type retainers. Position the wiring harness and transmission tube from the oil pan.
- Remove and discard the oil filter. Use the General Equipment: Oil Drain Equipment
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NOTE: Mark the location of the bolts during removal.
Remove the lower bellhousing bolt.
- Remove the RH side bellhousing bolts.
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NOTE: Only use hand tools when removing the engine mount nuts and studs or damage to the engine mount can occur.NOTE: The engine mount studs may come off with the nuts.
Remove and discard the RH engine mount nuts. Remove the engine mount studs.
- Disconnect the A/C compressor electrical connectors and wire harness retainer.
- Remove the body. Refer to: Body .
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NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.
Remove and discard the LH engine mount through bolt.
- Disconnect the quick connect coupling.
- Loosen the clamps and remove the CAC -to-TB (throttle body) pipe.
- Disconnect the air bypass tube assembly from the CAC. Use the General Equipment: Hose Clamp Remover/Installer
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- Disconnect the PCV pressure sensor electrical connector.
- Disconnect the PCV tube quick connect couplings and remove the tube. Refer to: QUICK RELEASE COUPLING
- Disconnect the quick connect couplings. Refer to: QUICK RELEASE COUPLING
- Position the degas bottle hose out from the air cleaner outlet pipe.
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- Disconnect the IAT sensor electrical connector.
- Remove the pin-type retainers and position the wiring harness aside.
- Loosen the clamp at the LH TC.
- Disconnect the LH TC inlet tube from the grommet.
- Loosen the clamp at the RH TC.
- Disconnect the RH TC inlet tube from the grommet.
- Remove the TC inlet tubes, air bypass tube and air cleaner outlet pipe.
- Loosen the clamps. Disconnect the LH TC outlet tube from the bracket grommet and remove the TC outlet tube.
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- Loosen the clamps. Disconnect the RH TC outlet tube from the bracket grommet and remove the RH TC outlet tube.
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- Remove the pin-type retainer.
- Disconnect the hoses. Use the General Equipment: Hose Clamp Remover/Installer
- Remove the nuts and the CAC bracket and hoses.
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- Disconnect the coolant hose quick release coupling.
- Disconnect the hoses. Use the General Equipment: Hose Clamp Remover/Installer
- Release the hose from the retainer.
- Disconnect the cabin heater coolant pump electrical connector.
- Remove the cabin heater coolant pump bolts and position hoses aside.
- Disconnect the coolant hoses and remove. Use the General Equipment: Hose Clamp Remover/Installer
- If equipped
- Disconnect the block heater electrical connector and the wire harness retainer.
- Disconnect the wire harness retainer from the coolant hose.
- Remove the nut and position out the transmission cooler tube bracket. Position out the engine wiring harness.
- Disconnect the generator wiring harness from the engine front cover.
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- Position back the boot and remove the generator nut.
- Disconnect the electrical connector and the wire harness retainer.
- Disconnect the fuel supply tube quick release coupling. Refer to: QUICK RELEASE COUPLING
- Detach the transmission wire harness retainers.
- Disconnect the RH HO2S electrical connector and the retainer.
- Disconnect the LH HO2S electrical connector and the retainer.
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NOTE: Make sure that the mating faces are clean and free of foreign material.
Remove and discard the LH catalytic converter flange nuts.
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NOTE: Make sure that the mating faces are clean and free of foreign material.
Remove and discard the RH catalytic converter flange nuts.
- Remove the upper bellhousing bolts.
- Remove the LH side bellhousing bolts and the shift cable bracket.
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NOTE: Do not support the transmission by the fluid pan, failure to follow instruction may result in serious damage to the transmission.
Support the bellhousing of the transmission with a suitable floor jack and a block of wood. Use the General Equipment: Trolley Jack. Use the General Equipment: Wooden Block
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NOTE: Only use hand tools when loosening or tightening the engine mount-to-frame bolts or damage to the engine mount-to-frame nut plate can occur.NOTE: Leave the LH engine mount in place.
Remove and discard the LH engine mount bolts.
- Install the RH lifting eye. Use Special Service Tool: 303-1654 Lift Eyes.
Torque: 18 lb.ft (25 Nm)
- Install a commercially available quick link on the lift eyes to minimize the spread of the chain.
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NOTE: The use of a ratchet strap may be needed to level the engine.NOTE: Use a commercially available quick link on the chain to minimize the spread of the chain.
- Install the engine spreader bar and the floor crane. Use Special Service Tool: 303-1246 Engine Spreader Bar., 303-1654 Lift Eyes. Use the General Equipment: Floor Crane
- Using the floor crane, lift eyes and the engine spreader bar, lift the engine. Use Special Service Tool: 303-1246 Engine Spreader Bar., 303-1654 Lift Eyes. Use the General Equipment: Floor Crane
- Remove the LH engine mount.
- Disconnect and position aside the generator wiring harness from the engine.
- Using the floor crane, lift eyes and the engine spreader bar, remove the engine. Use Special Service Tool: 303-1246 Engine Spreader Bar., 303-1654 Lift Eyes. Use the General Equipment: Floor Crane
- Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.