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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 410 (Automatic Transmission - 10-Speed Automatic Transmission - 10R80 (Removal & Installation - Installation)) >> Removal And Installation >> Transmission - 3.0L Power Stroke Diesel >> Installation

Transmission - 3.0L Power Stroke Diesel: Installation

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  1. Prior to installing a new transmission or an overhauled transmission with a new main control, record the solenoid strategy identification tag. If a new main control was installed, install the replacement solenoid body tag over the original identification tag.
  2. NOTE: Prior to installation of the transmission, lubricate the torque converter pilot hub or damage to the torque converter or the engine crankshaft can occur.

    Lubricate the torque converter pilot hub with multi-purpose grease.

    Material: Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD464202Courtesy of FORD MOTOR COMPANY
  3. NOTE: If the transmission is not positioned on the dowel pins, damage to the transmission may occur.

    If the dowel pins were pulled out of the engine block during removal, install new dowel pins in the engine block.

    GFD464203Courtesy of FORD MOTOR COMPANY
  4. Install the special tool. Use Special Service Tool: 307-625 Fixture, Bench Mounting.
    GFD464204Courtesy of FORD MOTOR COMPANY
  5. NOTE: If transmission is being replaced, remove the transmission fluid fill plug and verify that the transmission is filled with transmission fluid.
    NOTE: If transmission was disassembled, add transmission fluid to the transmission.
    NOTE: Rear Wheel Drive (RWD) shown, Four-Wheel Drive (4WD) similar.

    1. Remove the transmission fluid fill plug transmission fluid level indicator assembly.
    2. Verify transmission is filled with transmission fluid.
    3. Slightly tilt the transmission rearward.
    4. If the transmission was disassembled, add 12.30L (13 qt) of transmission fluid to the transmission through the transmission fluid fill hole.

      Material: Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    • Loosely install the transmission fluid fill plug when finished.

    GFD464174Courtesy of FORD MOTOR COMPANY

    Four-Wheel Drive (4WD) vehicles 

  6. If removed, install the transfer case and the new bolts.

    • Tighten the bolts evenly in a star pattern.

      Torque: 150 lb.in (17 Nm)

    GFD464175Courtesy of FORD MOTOR COMPANY
  7. NOTE: Secure the transmission to the transmission jack with a safety strap.
    NOTE: Make sure the transmission jack makes contact on the outer ribs of the transmission fluid pan.

    Using a high-lift transmission jack, support the transmission.

    1. Make sure the transmission is securely fastened to the transmission jack. Use Special Service Tool: 307-625 Fixture, Bench Mounting. Use the General Equipment: Transmission Jack. Use the General Equipment: Retaining Strap
    2. Tilt the front of the transmission down.
    3. Slide the transmission towards the rear of the vehicle.
    4. Raise the front of the transmission into a horizontal position.

    GFD464205Courtesy of FORD MOTOR COMPANY

    Rear Wheel Drive (RWD) vehicles 

  8. If removed, install the transmission support bracket and bolts.

    • Tighten the transmission support bracket bolts in the sequence shown below.

      Torque: 41 lb.ft (55 Nm)

    Fig 1: Transmission Support Bracket Bolts Tightening Sequence
    GFD464206Courtesy of FORD MOTOR COMPANY
  9. NOTE: Secure the transmission to the transmission jack with a safety strap.
    NOTE: Make sure the transmission jack makes contact on the outer ribs of the transmission fluid pan.

    Using a high-lift transmission jack, position the transmission in the vehicle. Use the General Equipment: Transmission Jack. Use the General Equipment: Retaining Strap

    GFD464168Courtesy of FORD MOTOR COMPANY

    All vehicles 

  10. Remove the special tool. Use Special Service Tool: 307-625 Fixture, Bench Mounting.
    GFD464199Courtesy of FORD MOTOR COMPANY
  11. Align the index-mark made during removal.
    GFD464207Courtesy of FORD MOTOR COMPANY
  12. NOTE: Make sure the torque converter is fully seated in the transmission before aligning the transmission to the engine.
    NOTE: With the transmission in a horizontal position, move it toward the engine and position it on the dowel pins.

    Install the selector lever cable bracket and the LH bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD464196Courtesy of FORD MOTOR COMPANY
  13. Install the RH bellhousing bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD464198Courtesy of FORD MOTOR COMPANY
  14. Install the lower bellhousing bolts.

    Torque: 26 lb.ft (35 Nm)

    GFD464197Courtesy of FORD MOTOR COMPANY
  15. NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    Install the new torque converter nuts.

    Torque: 35 lb.ft (48 Nm)

    GFD464208Courtesy of FORD MOTOR COMPANY
  16. Install the access cover and the retainers.
    GFD464194Courtesy of FORD MOTOR COMPANY
  17. Install the access cover.
    GFD464193Courtesy of FORD MOTOR COMPANY
    1. Push the transmission electrical connector in.
    2. Lock the tab to connect the transmission electrical connector.
    3. Attach the wiring harness retainers to the transmission.
    4. Attach the transmission vent to the forward harness retainer.
    GFD464209Courtesy of FORD MOTOR COMPANY

    Four-Wheel Drive (4WD) vehicles 

  19. Connect the transfer case vent tube.
    GFD464190Courtesy of FORD MOTOR COMPANY
    1. Connect the transfer case electrical connector.
    2. Connect the transfer case electrical harness retainer.
    GFD464191Courtesy of FORD MOTOR COMPANY

    All vehicles 

  21. NOTE: When installing the selector lever cable end, make sure that the selector lever cable end is correctly installed onto the manual control lever. Pull back on the selector lever cable to make sure the selector lever cable end is securely installed onto the manual control lever.

    Apply pressure to the selector lever cable end while connecting it to the manual control lever to make sure the selector lever has not moved out of the DRIVE position. Install the selector lever cable bolts and connect the selector lever cable to the manual control lever.

    Torque: 30 lb.ft (40 Nm)

    GFD464157Courtesy of FORD MOTOR COMPANY
  22. NOTE: Inspect the transmission fluid tube backing rings and seals are not stuck in the case.

    Inspect the transmission fluid tube backing rings and seals for damage and install new backing rings or seals if necessary.

    • Seal (7D285)

      Material: Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    • Backing ring (7J324)

    GFD464182Courtesy of FORD MOTOR COMPANY
  23. Install the transmission fluid cooler tubes and the new transmission fluid cooler tube bracket bolt.

    Torque: 22 lb.ft (30 Nm)

    GFD464210Courtesy of FORD MOTOR COMPANY
  24. Install the transmission support insulator. Refer to: Transmission Support Insulator - 3.0L Power Stroke Diesel .
  25. Install the heatshield and the retainers.

    Torque: 80 lb.in (9 Nm)

    GFD464187Courtesy of FORD MOTOR COMPANY
  26. Install the rear driveshaft assembly. Refer to: Rear Driveshaft .

    Four-Wheel Drive (4WD) vehicles 

  27. Install the front driveshaft assembly. Refer to: Front Driveshaft .
  28. Check the transfer case fluid level. Refer to: Transfer Case Draining and Filling .

    Rear Wheel Drive (RWD) vehicles 

  29. Install the new stabilizer bar bracket nuts.

    Torque: 41 lb.ft (55 Nm)

    GFD464184Courtesy of FORD MOTOR COMPANY

    All vehicles 

  30. NOTE: If equipped with a underbody splash shield, do not install the splash shield at this time.

    Install the starter motor assembly. Refer to: Starter Motor .

  31. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
  32. Verify that the selector lever cable is correctly adjusted. Refer to: Selector Lever Cable Adjustment - 10-Speed Automatic Transmission - 10R80, Vehicles With: Column Shift . Refer to: Selector Lever Cable Adjustment - 10-Speed Automatic Transmission - 10R80, Vehicles With: Floor Shift .
  33. After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure using a diagnostic scan tool.
  34. If a new transmission or a new main control was installed, the solenoid body strategy must be updated. Refer to: Transmission Strategy Download .
  35. If the transmission was overhauled, the adaptive drive cycle must be updated. Refer to: Adaptive Learning Drive Cycle .
  36. While driving the vehicle. Use the scan tool to verify that the TFT has reached a temperature of 96.7°C-102°C (206°F -215°F). This will circulate the transmission fluid through the torque converter and the transmission fluid cooling system, eliminating any trapped air in the transmission fluid cooling system.
  37. Check the transmission fluid level Refer to: Transmission Fluid Level Check .
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