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Transmission - 6.7L Power Stroke Diesel: Installation

WARNING: This page is about a different car, the 2018 Ford F-550 Super Duty, 2018 Ford F-450 Super Duty, 2018 Ford F-350 Super Duty, and 2018 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

  1. Inspect the back of the engine to be sure both dowel pins are in the engine. If the dowel pins are not in the engine, install new dowel pins as needed. If installing the same transmission that was removed, remove the dowel pins from the transmission and install them in the engine.
    GFD204629Courtesy of FORD MOTOR COMPANY
  2. NOTE: Prior to installation of the transmission, lubricate the torque converter pilot hub or damage to the torque converter or the engine crankshaft can occur.

    Lubricate the torque converter pilot hub with multi-purpose grease.

    Material: Motorcraft ® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD204630Courtesy of FORD MOTOR COMPANY
  3. Align the paint dot on the torque converter in the 12 o'clock position.
    GFD204631Courtesy of FORD MOTOR COMPANY
  4. NOTE: Be sure to position the Torque Converter Retainer in the proper position to ensure the torque converter is held securely in place.

    Install the special tool.

    Install Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.

    GFD204632Courtesy of FORD MOTOR COMPANY
  5. NOTE: Secure the transmission to the transmission jack with a safety strap.
    NOTE: Make sure the transmission jack makes contact on the outer ribs of the transmission fluid pan.

    Using a high-lift transmission jack, position the transmission into the vehicle behind the engine and remove the special tool. Remove Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.

    GFD204597Courtesy of FORD MOTOR COMPANY
  6. Position the fuel line bracket over the torque converter housing and install the transmission on the dowel pins on the back of the engine. Install the upper bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD204628Courtesy of FORD MOTOR COMPANY
  7. Install the lower engine-bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD204627Courtesy of FORD MOTOR COMPANY
  8. Install the new torque converter nuts (W715618).

    Torque: 41 lb.ft (55 Nm)

    GFD204633Courtesy of FORD MOTOR COMPANY
  9. Install the access cover and the retainers.
    GFD204618Courtesy of FORD MOTOR COMPANY
  10. Install a new transmission fluid filler tube O-ring (391308). Lubricate it with clean transmission fluid.

    Material: Motorcraft ® MERCON ® LV Automatic Transmission Fluid / XT-10-QLVC (MERCON ® LV) (WSS-M2C938-A)

    GFD204634Courtesy of FORD MOTOR COMPANY
  11. Install the transmission fluid filler tube in the transmission and install the lower transmission fluid filler tube bolt.

    Torque: 18 lb.ft (25 Nm)

    GFD204625Courtesy of FORD MOTOR COMPANY
  12. Inspect the transmission fluid tube backing rings and seals for damage and install new backing rings or seals if necessary.

    1. Seal (7D285)

      Material: Motorcraft ® MERCON ® LV Automatic Transmission Fluid / XT-10-QLVC (MERCON ® LV) (WSS-M2C938-A)

    2. Backing ring (7J324)

    GFD204599Courtesy of FORD MOTOR COMPANY
  13. Position the transmission fluid cooler tubes in the transmission case and install the bolt.

    Torque: 18 lb.ft (25 Nm)

    GFD204635Courtesy of FORD MOTOR COMPANY

    Four-Wheel Drive (4WD) vehicles 

  14. Install the transfer case. Refer to: Transfer Case .

    Rear Wheel Drive (RWD) vehicles equipped with a slip yoke 

  15. If removed. Install the transmission support insulator and new transmission support insulator-to-transmission bolts.

    Torque: 76 lb.ft (103 Nm)

    GFD204636Courtesy of FORD MOTOR COMPANY
  16. Install the rear driveshaft. Refer to: Rear Driveshaft .

    Rear Wheel Drive (RWD) vehicles equipped with a fixed yoke 

  17. If removed. Install the transmission support insulator and bracket and the new bolts.

    Torque: 41 lb.ft (55 Nm)

    GFD204603Courtesy of FORD MOTOR COMPANY
    1. Position the driveshaft on the flange, align the driveshaft flange yoke index mark made during removal.
    2. Install the new center bearing mounting bolts.

      Torque: 52 lb.ft (70 Nm)

    GFD204535Courtesy of FORD MOTOR COMPANY
  19. Install the new bearing straps (4A254) and the new bolts.

    Torque: 46 lb.ft (63 Nm)

    GFD204536Courtesy of FORD MOTOR COMPANY

    Rear Wheel Drive (RWD) vehicles 

  20. Install the transmission support crossmember. Refer to: Transmission Support Crossmember .

    All vehicles 

  21. NOTE: Only use hand tools when installing the engine support insulator nuts or damage to the engine support insulator may occur.

    Install the new LH engine support insulator nuts.

    Torque: 148 lb.ft (200 Nm)

    GFD204637Courtesy of FORD MOTOR COMPANY
  22. NOTE: Only use hand tools when installing the engine support insulator nuts or damage to the engine support insulator may occur.

    Install the new RH engine support insulator nuts.

    Torque: 148 lb.ft (200 Nm)

    GFD204638Courtesy of FORD MOTOR COMPANY
  23. Install the fuel line bracket bolt.

    Torque: 85 lb.ft (115 Nm)

    GFD204620Courtesy of FORD MOTOR COMPANY
    1. Position the selector lever cable bracket and install the bolts.

      Torque: 35 lb.ft (48 Nm)

    2. Connect the selector lever cable to the manual control lever.
    GFD204606Courtesy of FORD MOTOR COMPANY
    1. Attach the wiring harness retainer to the transmission case.
    2. Connect the transmission vehicle harness connector and lock the transmission vehicle harness connector by rotating the outer shell clockwise.
    GFD204607Courtesy of FORD MOTOR COMPANY
  26. NOTE: Do not connect the battery at this time.

    Install the starter motor. Refer to: Starter Motor .

  27. Install the new gasket (6840).
    GFD204639Courtesy of FORD MOTOR COMPANY
  28. NOTE: Install the stud bolt in the location noted during removal.

    Install the oil filter adapter and the bolts and a stud bolt.

    Torque: 106 lb.in (12 Nm)

    GFD204616Courtesy of FORD MOTOR COMPANY
  29. Position the wiring harness and install the wiring harness bracket nut.

    Torque: 97 lb.in (11 Nm)

    GFD204615Courtesy of FORD MOTOR COMPANY
  30. Connect the oil temperature sensor and oil pressure switch electrical connectors.
    GFD204614Courtesy of FORD MOTOR COMPANY
  31. Install a new oil filter.
    G00578644Courtesy of FORD MOTOR COMPANY
  32. Connect the battery. Refer to: Battery Disconnect and Connect .
  33. Adjust the selector lever cable. Refer to: Selector Lever Cable Adjustment - 6-Speed Automatic Transmission - 6R140 .
  34. Install the upper transmission fluid filler tube bolt.

    Torque: 97 lb.in (11 Nm)

    GFD204611Courtesy of FORD MOTOR COMPANY
  35. Install the transmission fluid level indicator.
    GFD204610Courtesy of FORD MOTOR COMPANY
  36. NOTE: If transmission was drained, fill the transmission with clean transmission fluid.
    NOTE: If transmission was not drained, install the transmission fluid level indicator then check and adjust the transmission fluid level.

    Fill the transmission with clean transmission fluid. Refer to: Transmission Fluid Drain and Refill .

  37. Check and adjust the engine oil level.
  38. If a new main control was installed, the solenoid body strategy will need to be updated. Refer to: Transmission Strategy Download .
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