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Section 250 (Engine - 6.8L Triton-30V - V10): Removal: Engine

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty and 2019 Ford F-450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

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Special Tool(s) / General Equipment 

GFD406497Courtesy of FORD MOTOR COMPANY
303-1507 Brackets, Support
GFD406498Courtesy of FORD MOTOR COMPANY
303-F047 Lifting Bracket, Engine
GFD406499Courtesy of FORD MOTOR COMPANY
307-346 (T97T-7902-A) Retainer, Torque Converter TKIT-1998-LM (NavigatoR) TKIT-1997-F/FLM/LT
Magnetic Socket
Floor Crane
Oil Drain Equipment
Trolley Jack
Wooden Block
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  3. Disconnect the battery ground cable. Refer to: Battery Disconnect and Connect .
  4. Remove the following items:

    1. Cooling module. Refer to: Cooling Module .
    2. Cooling fan. Refer to: Cooling Fan .
    3. Accessory drive belt. Refer to: Accessory Drive Belt .
    4. A/C compressor. Refer to: Air Conditioning (A/C) Compressor - 6.8L Triton-30V - V10 .
    5. Generator. Refer to: Generator - 6.8L Triton-30V - V10 .
    6. Intake manifold. Refer to: Intake Manifold .
    7. Coolant crossover manifold. Refer to: Coolant Crossover Manifold .
    8. Exhaust Y-pipe. Refer to: Exhaust Y-Pipe .
    9. Oil cooler. Refer to: Oil Cooler .
    10. Starter motor. Refer to: Starter Motor .
    11. Transmission filler tube. Refer to: Transmission Filler Tube - 6.2L V8/6.8L Triton-30V - V10 .
    12. Cowl panel. Refer to: Cowl Panel .

    • Detach the wiring harness retainer from the rear of the RH cylinder head.

    • Remove the bolt and position the ground strap aside.

    GFD406500Courtesy of FORD MOTOR COMPANY
  5. Disconnect the heater hose.

    • Remove the bolt and the coolant tube.

    • Remove and discard the O-ring seals.

    GFD406501Courtesy of FORD MOTOR COMPANY
  6. Remove the bolt on the rear of the LH cylinder head and position the ground strap aside.
    GFD406502Courtesy of FORD MOTOR COMPANY
  7. Detach the wiring harness retainers.
    GFD406503Courtesy of FORD MOTOR COMPANY
    • Disconnect the CMP sensor electrical connector.

    • Detach the wiring harness retainers.

    • Remove the nut and position the wiring harness aside.

    GFD406504Courtesy of FORD MOTOR COMPANY
    • Disconnect the coil-on-plug electrical connectors.

    • Detach the wiring harness retainers.

    GFD406505Courtesy of FORD MOTOR COMPANY
    • Remove the drain plug and drain the engine oil. Use the General Equipment: Oil Drain Equipment

    • Install the drain plug.

      Torque: 17 lb.ft (23 Nm)

    GFD406506Courtesy of FORD MOTOR COMPANY
  8. Remove the bolts and the transmission inspection plate.
    GFD406507Courtesy of FORD MOTOR COMPANY
  9. Remove the torque converter nut access cover.
    GFD406508Courtesy of FORD MOTOR COMPANY
  10. NOTE: Only rotate the crankshaft in a clockwise direction.

    Remove and discard the torque converter nuts. Use the General Equipment: Magnetic Socket

    GFD406509Courtesy of FORD MOTOR COMPANY
  11. Disconnect the degas bottle coolant outlet hose and the lower radiator hose.
    GFD406510Courtesy of FORD MOTOR COMPANY
  12. Remove and discard the bolts and position the power steering pump assembly aside.
    GFD406511Courtesy of FORD MOTOR COMPANY
  13. NOTE: Failure to replace the transmission support insulator nuts may result in transmission support insulator damage. New transmission support insulator nuts will be installed during engine installation.
    NOTE: If the transmission support insulator stud loosens when the transmission support insulator nut is removed, the stud must be discarded and a new stud installed.

    Loosen the transmission support insulator-to-crossmember nuts.

    GFD406512Courtesy of FORD MOTOR COMPANY
  14. NOTE: The engine mount through bolt must be discarded and a new bolt installed, or damage to the vehicle or engine mount may occur.
    NOTE: Only use hand tools when removing the engine mount through bolt or damage to the engine mount may occur.

    Remove and discard the RH engine mount through bolt.

    GFD406513Courtesy of FORD MOTOR COMPANY
  15. NOTE: Failure to replace the engine mount nuts may result in engine mount damage.
    NOTE: Only use hand tools when loosening the engine mount nuts or damage to the engine mount may occur.

    Remove and discard the RH engine mount nuts.

    GFD406514Courtesy of FORD MOTOR COMPANY
  16. NOTE: The engine mount through bolt must be discarded and a new bolt installed, or damage to the vehicle or engine mount may occur.
    NOTE: Only use hand tools when removing the engine mount through bolt or damage to the engine mount may occur.

    Remove and discard the LH engine mount through bolt.

    GFD406515Courtesy of FORD MOTOR COMPANY
  17. NOTE: Failure to replace the engine mount nuts may result in engine mount damage.
    NOTE: Only use hand tools when loosening the engine mount nuts or damage to the engine mount may occur.

    Remove and discard the LH engine mount nuts.

    GFD406516Courtesy of FORD MOTOR COMPANY
  18. Remove the transmission-to-engine bolts.
    GFD406517Courtesy of FORD MOTOR COMPANY
  19. Remove the transmission-to-engine bolts.
    GFD406518Courtesy of FORD MOTOR COMPANY
  20. Remove the upper transmission-to-engine bolts and position the fuel lines and bracket aside.
    GFD406519Courtesy of FORD MOTOR COMPANY
  21. Install the special tools and the bolts. Use Special Service Tool: 303-1507 Brackets, Support., 303-F047 Lifting Bracket, Engine.
    GFD406520Courtesy of FORD MOTOR COMPANY
  22. Using a Floor Crane and the special tool, raise the engine to access the engine mounts. Use Special Service Tool: 303-F047 Lifting Bracket, Engine. Use the General Equipment: Floor Crane
    GFD406521Courtesy of FORD MOTOR COMPANY
  23. NOTE: Do not support the transmission by the fluid pan, failure to follow this instruction may result in serious damage to the transmission.

    Support the bellhousing of the transmission with a suitable floor jack and a block of wood. Use the General Equipment: Trolley Jack Use the General Equipment: Wooden Block

    GFD406522Courtesy of FORD MOTOR COMPANY
  24. Remove the LH engine mount.
    GFD406523Courtesy of FORD MOTOR COMPANY
  25. Remove the RH engine mount.
    GFD406524Courtesy of FORD MOTOR COMPANY
  26. Remove the engine assembly from the vehicle. Use Special Service Tool: 303-F047 Lifting Bracket, Engine. Use the General Equipment: Floor Crane
    GFD406525Courtesy of FORD MOTOR COMPANY
  27. Install the special tool and the bolt. Install Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
GFD406526Courtesy of FORD MOTOR COMPANY