Oil Pan: Installation

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty and 2019 Ford F-450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Make sure to install a new O-ring seal. A missing or damaged O-ring seal can cause foam in the lubrication system and low oil pressure. Failure to follow this instruction may result in engine damage.

NOTE: Clean and inspect the mating surfaces and install a new O-ring seal. Lubricate the O-ring seal with clean engine oil.
- Lubricate and install a new O-ring seal onto the oil pump screen and pickup tube.
- Position the oil pump screen and pickup tube in the oil pan and position the oil pan.
- Install the new oil pan gasket.
Courtesy of FORD MOTOR COMPANY
NOTE: If the oil pan is not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with silicone gasket remover and metal surface prep. Follow the directions on the packaging. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure may cause future oil leakage.

Apply 8 mm (0.314 in) silicone gasket and sealant at the crankshaft rear seal retainer plate-to-cylinder block and engine front cover-to-cylinder block sealing surface.

Material: Motorcraft® Silicone Gasket and Sealant / TA-30 (WSE-M4G323-A4)

Courtesy of FORD MOTOR COMPANY
Position the oil pan, the gasket and the oil pump screen and pickup tube into the vehicle.

Courtesy of FORD MOTOR COMPANY
1. Position the oil pump screen and pickup tube onto the engine.
2. Install the bolts.
  Torque: 89 lb.in (10 Nm)
3. Install the bolt.
  Torque: 18 lb.ft (25 Nm)
Courtesy of FORD MOTOR COMPANY
1. Position the oil pan onto the engine.
2. Install the bolts finger-tight.
Courtesy of FORD MOTOR COMPANY
Tighten the oil pan bolts in 3 stages in sequence shown.
Torque: Stage 1: 18 lb.in (2 Nm) | Stage 2: 177 lb.in (20 Nm) | Stage 3: 60 deg.

Fig 1: Oil Pan Component Location W/ Bolt Tightening Sequence
Courtesy of FORD MOTOR COMPANY
Lower and remove the transmission jack. Use the General Equipment: Transmission Jack

Courtesy of FORD MOTOR COMPANY
1. Using the engine support bar, lower the engine.
2. Remove Special Service Tool: 303-F070 Support Bar, Engine.
Courtesy of FORD MOTOR COMPANY
Remove Special Service Tool: 303-639 Support Bracket, Engine.

Courtesy of FORD MOTOR COMPANY
NOTE: Only use hand tools when tightening the engine mount bolts or damage to the engine mount may occur.

Install the new LH engine support insulator bracket nuts.

Torque: 148 lb.ft (200 Nm)

Courtesy of FORD MOTOR COMPANY
- NOTE: The transmission support insulator studs may come out of the insulator while removing the nuts.
  
  If required, tighten transmission support insulator studs.
  
  Torque: 66 lb.ft (90 Nm)
- If the transmission support insulator studs can not be tightened, the transmission support insulator must be replaced. Refer to: Transmission Support Insulator .
- Install new transmission support insulator nuts.
  Torque: 85 lb.ft (115 Nm)
Courtesy of FORD MOTOR COMPANY
Install the new LH exhaust pipe-to-manifold nuts.
Torque: 30 lb.ft (40 Nm)

Courtesy of FORD MOTOR COMPANY
Install the new RH exhaust pipe-to-manifold nuts.
Torque: 30 lb.ft (40 Nm)

Courtesy of FORD MOTOR COMPANY
If equipped, install the skidplate and the bolts.
Torque: 18 lb.ft (24 Nm)

Courtesy of FORD MOTOR COMPANY
Position the transmission oil cooler tube bracket and install the nut.
Torque: 18 lb.ft (25 Nm)

Courtesy of FORD MOTOR COMPANY
Position the engine oil cooler and install the retainer.
Torque: 43 lb.ft (58 Nm)

Courtesy of FORD MOTOR COMPANY
NOTE: Lubricate the oil filter gasket with clean engine oil.

Install a new engine oil filter.

Torque: Stage 1: 44 lb.in (5 Nm) | Stage 2: 180 deg.

Courtesy of FORD MOTOR COMPANY
NOTE: Lubricate the O-ring seals with clean engine coolant prior to installation.

Install new O-ring seals.
- Install the coolant tube and the bolt.
  Torque: 89 lb.in (10 Nm)
- Connect the heater hose.
Courtesy of FORD MOTOR COMPANY
Install the oil level indicator.

Courtesy of FORD MOTOR COMPANY
Install the following items:
1. Air cleaner. Refer to: Air Cleaner .
2. Intake manifold. Refer to: Intake Manifold .
3. Generator. Refer to: Generator - 6.8L Triton-30V - V10 .
4. Cooling fan shroud. Refer to: Cooling Fan Shroud .
Fill the engine with clean engine oil. Refer to: Specifications .
Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

Courtesy of FORD MOTOR COMPANY
Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
Fill and bleed the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling And Bleeding .