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Transfer Case Rear Seal - Vehicles With: Flanged Yoke: Installation

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tool, install the rear output shaft seal. Use Special Service Tool: 205-1018 Installation Tube., 308-945 Installer, Fixed Yoke Output Seal.
    GFD409451Courtesy of FORD MOTOR COMPANY
  2. Install the output flange.
    GFD409449Courtesy of FORD MOTOR COMPANY
  3. Install the output flange nut washer.
    GFD409448Courtesy of FORD MOTOR COMPANY
  4. Install the new output shaft flange nut.

    Torque: 185 lb.ft (251 Nm)

    GFD409452Courtesy of FORD MOTOR COMPANY

    Vehicles equipped with a flange style yoke 

  5. Connect the driveshaft.

    • Align the index marks and connect the driveshaft to the output shaft flange.

    • Install the new driveshaft to output flange bolts.

      Torque: 76 lb.ft (103 Nm)

    GFD409453Courtesy of FORD MOTOR COMPANY

    Vehicles equipped with a U-joint strap style yoke 

  6. Connect the driveshaft.

    • Align the index marks and connect the driveshaft to the output shaft.

    • Install the new driveshaft to output shaft bolts.

      Torque: 46 lb.ft (63 Nm)

    GFD409454Courtesy of FORD MOTOR COMPANY
  7. Check the transfer case fluid. Refer to: Transfer Case Draining and Filling .