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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 194 (Automatic Transmission, Transfer Case And Power Transfer Unit - 6-Speed Automatic Transmission - 6R100) >> Removal And Installation >> Transmission - 6.2L V8 >> Installation

Transmission - 6.2L V8: Installation

WARNING: This page is about a different car, the 2019 Ford F-350 Super Duty and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

NOTE: Prior to installing a new transmission or an overhauled transmission with a new main control, record the solenoid strategy identification tag. If a new main control was installed, install the replacement solenoid body tag over the original identification tag.
  1. If removed. Install the bracket and the new bolts.

    Torque:

    22 lb.ft (30 Nm)

    GFD408392Courtesy of FORD MOTOR COMPANY
  2. Lubricate the torque converter pilot hub with multi-purpose grease.

    Material

    Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD408393Courtesy of FORD MOTOR COMPANY
  3. NOTE: If the transmission is not positioned on the dowel pins, damage to the transmission may occur.

    If the dowel pins were pulled out of the engine block during removal, install new dowel pins in the engine block.

    GFD408394Courtesy of FORD MOTOR COMPANY
    1. Inspect the torque converter stud and flexplate for paint marks.
    2. Align the torque converter stud and flexplate hole near the paint marks to the 12 o'clock position.
    GFD408395Courtesy of FORD MOTOR COMPANY
  5. Install the special tool. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
    GFD408396Courtesy of FORD MOTOR COMPANY
  6. NOTE: If transmission is being replaced, remove the transmission fluid fill plug and verify that the transmission is filled with transmission fluid.
    NOTE: If transmission was disassembled, add transmission fluid to the transmission.
    NOTE: Rear Wheel Drive (RWD) shown, Four-Wheel Drive (4WD) similar.

    1. Remove the transmission fluid fill plug transmission fluid level indicator assembly.
    2. Verify transmission is filled with transmission fluid.
    3. Slightly tilt the transmission rearward.
    4. If the transmission was disassembled, add 11.35L (12 qt) of transmission fluid to the transmission through the transmission fluid fill hole.

      Material

      Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV,)

    GFD408397Courtesy of FORD MOTOR COMPANY

    Four-Wheel Drive (4WD) vehicles 

    1. If removed, install the transfer case and the new bolts. Tighten the bolts evenly in a star pattern.

      Torque:

      41 lb.ft (55 Nm)

    2. Connect the vent hose retainers.
    GFD408398Courtesy of FORD MOTOR COMPANY
  8. NOTE: Secure the transmission to the transmission jack with a safety strap.
    NOTE: Make sure the transmission jack makes contact on the outer ribs of the transmission fluid pan.

    1. Make sure the transmission is securely fastened to the transmission jack. Use the General Equipment: Transmission Jack
    2. Tilt the front of the transmission down.
    3. Slide the transmission towards the rear of the vehicle.
    4. Raise the front of the transmission into a horizontal position.

    GFD408399Courtesy of FORD MOTOR COMPANY

    Rear Wheel Drive (RWD) vehicles 

  9. If removed, install the bracket and the new bolts.

    Torque:

    41 lb.ft (55 Nm)

    GFD408400Courtesy of FORD MOTOR COMPANY
  10. NOTE: Secure the transmission to the transmission jack with a safety strap.
    NOTE: Make sure the transmission jack makes contact on the outer ribs of the transmission fluid pan.

    Using a high-lift transmission jack, position the transmission in the vehicle. Use the General Equipment: Transmission Jack

    GFD408387Courtesy of FORD MOTOR COMPANY

    All vehicles 

  11. Remove the special tool. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
    GFD408386Courtesy of FORD MOTOR COMPANY
  12. NOTE: Make sure the torque converter is fully seated in the transmission before aligning the transmission to the engine.
    NOTE: With the transmission in a horizontal position, move it toward the engine and position it on the dowel pins.

    Position the bracket and install the top bellhousing bolts.

    Torque:

    35 lb.ft (48 Nm)

    GFD408383Courtesy of FORD MOTOR COMPANY
  13. Install the LH bellhousing bolts.

    Torque:

    35 lb.ft (48 Nm)

    GFD408384Courtesy of FORD MOTOR COMPANY
  14. Install the transmission fluid cooler tube bracket and tighten the bolt.

    Torque:

    35 lb.ft (48 Nm)

    GFD408385Courtesy of FORD MOTOR COMPANY
  15. NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    Install the new torque converter nuts.

    Torque:

    30 lb.ft (40 Nm)

    GFD408401Courtesy of FORD MOTOR COMPANY
  16. Install the rubber torque converter nut access cover.
    GFD408368Courtesy of FORD MOTOR COMPANY
  17. Install the flexplate inspection cover and the bolts.

    Torque:

    26 lb.ft (35 Nm)

    GFD408367Courtesy of FORD MOTOR COMPANY
  18. Attach the LH wiring harness retainer.
    GFD408382Courtesy of FORD MOTOR COMPANY
    1. Push the transmission electrical connector in to connect.
    2. Rotate the transmission electrical connector clockwise.
    3. Attach the wiring harness retainers.
    GFD408402Courtesy of FORD MOTOR COMPANY
    1. Install the heat shield and the nuts.

      Torque:

      18 lb.ft (25 Nm)

    2. Install the heat shield bolt.

      Torque:

      18 lb.ft (25 Nm)

    3. Attach the wiring harness retainers.
    GFD408326Courtesy of FORD MOTOR COMPANY
  21. Position the fuel line bracket and install the bolt.

    Torque:

    30 lb.ft (40 Nm)

    GFD408380Courtesy of FORD MOTOR COMPANY
  22. NOTE: When installing the selector lever cable end, make sure that the selector lever cable end is correctly installed onto the manual control lever. Pull back on the selector lever cable to make sure the selector lever cable end is securely installed onto the manual control lever.
    NOTE: Apply pressure to the selector lever cable end while connecting it to the manual control lever to make sure the selector lever has not moved out of the DRIVE position.

    Connect the selector lever cable to the manual control lever.

    1. Connect the selector lever cable to the bracket.
    2. Install the selector lever cable bolt.

      Torque:

      62 lb.in (7 Nm)

    3. NOTE: Listen for a audible click when sliding the locking tab down.

      Connect the selector lever cable end to the manual control lever and slide the locking tab down.

    GFD408403Courtesy of FORD MOTOR COMPANY
  23. Inspect the transmission fluid tube backing rings and seals for damage and install new backing rings or seals if necessary.

    1. Seal (7D285)

      Material

      Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV,)

    2. Backing ring (7J324)

    GFD408404Courtesy of FORD MOTOR COMPANY
  24. Install the transmission fluid cooler tubes and the transmission fluid cooler tube bracket bolt.

    Torque:

    22 lb.ft (30 Nm)

    GFD408377Courtesy of FORD MOTOR COMPANY
  25. Connect the transmission vent tube.
    GFD408376Courtesy of FORD MOTOR COMPANY
  26. Install the transmission support crossmember. Refer to: Transmission Support Crossmember .

    Four-Wheel Drive (4WD) 

  27. Install the front and rear driveshafts. Refer to: Front Driveshaft . Refer to: Rear Driveshaft .
  28. Check the transfer case fluid level. Refer to: Transfer Case Draining and Filling .

    Vehicles equipped with manual shift transfer case 

  29. Connect the manual shift indicator harness connector and pushpin.
    GFD408373Courtesy of FORD MOTOR COMPANY
  30. Install the manual shift lever cable bracket nuts and connect the manual shift lever cable.

    Torque:

    21 lb.ft (28 Nm)

    GFD408374Courtesy of FORD MOTOR COMPANY

    Vehicles equipped with electronic shift on the fly transfer case 

  31. Connect the shift motor electrical connector and attach the harness retainer clips and pushpin to the transfer case.
    GFD408372Courtesy of FORD MOTOR COMPANY

    Rear Wheel Drive (RWD) 

  32. NOTE: The driveshaft flange fits tightly on the pinion flange pilots. To make sure that the driveshaft flanges seat squarely on the pinion flange pilots, tighten the driveshaft flange bolts evenly in a cross pattern or damage to the flanges can occur.

    1. Align the driveshaft flange yoke index mark made during removal.
    2. Install the new bolts.

      Torque:

      76 lb.ft (103 Nm)

    GFD408405Courtesy of FORD MOTOR COMPANY
  33. Install the new center bearing mounting bolts.

    Torque:

    52 lb.ft (70 Nm)

    GFD408371Courtesy of FORD MOTOR COMPANY

    All vehicles 

  34. Install the exhaust Y-Pipe. Refer to: Dual Catalytic Converter Y-Pipe .
  35. Install the starter motor. Refer to: Starter Motor .
  36. Verify that the selector lever cable is correctly adjusted. Refer to: Selector Lever Cable Adjustment - 6-Speed Automatic Transmission - 6R100 .
  37. After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure using a diagnostic scan tool.
  38. If a new transmission or a new main control was installed, the solenoid body strategy must be updated. Refer to: Transmission Strategy Download .
  39. If the transmission was overhauled, the adaptive drive cycle must be updated. Refer to: Adaptive Learning Drive Cycle .
  40. While driving the vehicle, use the scan tool to verify that the TFT has reached a temperature of 93 deg. C (200 deg. F) to 99 deg. C (210 deg. F). This will circulate the transmission fluid through the torque converter and the transmission fluid cooling system, eliminating any trapped air in the transmission fluid cooling system.
  41. Check the transmission fluid level. Refer to: Transmission Fluid Level Check .
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