Intermediate Clutch Assembly
WARNING: This page is about a different car, the 2019 Ford F-350 Super Duty and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
For intermediate clutch operation, REFER to: Intermediate Clutch Assembly .
For hydraulic circuit identification, REFER to: Transmission Description - System Operation and Component Description .
Intermediate Clutch
| Condition | Possible Sources | Action |
|---|---|---|
| Intermediate clutch does not apply | Main control valve body to case seal blocked, damaged or missing | INSTALL a new seal. REFER to: Main Control Valve Body . |
| SSC mechanically stuck OFF | INSTALL a new solenoid. REFER to: Shift Solenoids (SS) . | |
| Clutch C regulator valve stuck OFF | DISASSEMBLE, CLEAN and INSPECT the clutch C regulator valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body . | |
| CL C, DRIVE, VFS3 hydraulic circuits blocked/leaking | DISASSEMBLE and INSPECT the main control valve body and separator plate passages for debris/blockage/damage. CLEAN as necessary. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body . | |
| Center support, intermediate clutch hub/direct clutch drum | DISASSEMBLE and INSPECT the components for wear and damage. CLEAN and/or INSTALL new components as necessary. REFER to: Transmission . | |
| Intermediate clutch friction plates | DISASSEMBLE and INSPECT the intermediate clutch friction and steel plates. INSTALL new components as necessary. REFER to: Transmission . | |
| Intermediate clutch piston seals | DISASSEMBLE and INSPECT the intermediate clutch piston seals for damage and wear. INSTALL new components as necessary. REFER to: Transmission . | |
| Intermediate clutch always applied | Main control valve body to case seal blocked, damaged or missing | INSTALL a new seal. REFER to: Main Control Valve Body . |
| SSC mechanically stuck ON | INSTALL a new solenoid. REFER to: Shift Solenoids (SS) . | |
| Clutch C regulator valve stuck ON | DISASSEMBLE, CLEAN and INSPECT the clutch C regulator valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body . | |
| CL C, DRIVE, VFS3 hydraulic circuits blocked/leaking | DISASSEMBLE and INSPECT the main control valve body and separator plate passages for debris/blockage damage. CLEAN as necessary. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body . | |
| Center support, intermediate clutch hub/direct clutch drum | DISASSEMBLE and INSPECT the components for wear and damage. CLEAN and/or INSTALL new components as necessary. REFER to: Transmission . | |
| Intermediate clutch friction plates | DISASSEMBLE and INSPECT the intermediate clutch friction and steel plates. INSTALL new components as necessary. REFER to: Transmission . | |
| Intermediate clutch piston return spring | DISASSEMBLE and INSPECT the intermediate clutch piston return spring for damage. INSTALL new components as necessary. REFER to: Transmission . | |
| Intermediate clutch delayed/soft/slipping apply | Incorrect transmission strategy programmed into PCM. | CARRY OUT the Transmission Strategy Download. REFER to: Transmission Strategy Download . |
| Main control valve body to case seal blocked, damaged or missing | INSTALL a new seal. REFER to: Main Control Valve Body . | |
| SSC mechanically sticking | INSTALL a new solenoid. REFER to: Shift Solenoids (SS) . | |
| Clutch C regulator valve sticking | DISASSEMBLE, CLEAN and INSPECT the clutch C regulator valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body . | |
| CL C, DRIVE, VFS3 hydraulic circuits blocked/leaking | DISASSEMBLE and INSPECT the main control valve body and separator plate passages for debris/blockage/damage. CLEAN as necessary. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body . | |
| Center support, intermediate clutch hub/direct clutch drum | DISASSEMBLE and INSPECT the components for wear and damage. CLEAN and/or INSTALL new components as necessary. REFER to: Transmission . | |
| Intermediate clutch friction plates | DISASSEMBLE and INSPECT the intermediate clutch friction and steel plates. INSTALL new components as necessary. REFER to: Transmission . | |
| Intermediate clutch piston seals | DISASSEMBLE and INSPECT the intermediate clutch piston seals for damage and wear. INSTALL new components as necessary. REFER to: Transmission . | |
| Intermediate clutch harsh apply | Incorrect transmission strategy programmed into PCM. | CARRY OUT the Transmission Strategy Download. REFER to: Transmission Strategy Download . |
| Main control valve body to case seal blocked, damaged or missing | INSTALL a new seal. REFER to: Main Control Valve Body . | |
| SSC mechanically sticking | INSTALL a new solenoid. REFER to: Shift Solenoids (SS) . | |
| Clutch C regulator valve sticking | DISASSEMBLE, CLEAN and INSPECT the clutch C regulator valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body . | |
| CL C, DRIVE, VFS3 hydraulic circuits blocked/leaking | DISASSEMBLE and INSPECT the main control valve body and separator plate passages for debris/blockage/damage. CLEAN as necessary. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body . | |
| Center support, intermediate clutch hub/direct clutch drum | DISASSEMBLE and INSPECT the components for wear and damage. CLEAN and/or INSTALL new components as necessary. REFER to: Transmission . | |
| Intermediate clutch friction plates | DISASSEMBLE and INSPECT the intermediate clutch friction and steel plates. INSTALL new components as necessary. REFER to: Transmission . | |
| Intermediate clutch piston return spring | DISASSEMBLE and INSPECT the intermediate clutch piston return spring for damage. INSTALL new components as necessary. REFER to: Transmission . |