LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 194 (Automatic Transmission, Transfer Case And Power Transfer Unit - 6-Speed Automatic Transmission - 6R100) >> Diagnosis And Testing >> Intermediate Clutch Assembly

Intermediate Clutch Assembly

WARNING: This page is about a different car, the 2019 Ford F-350 Super Duty and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

For intermediate clutch operation, REFER to: Intermediate Clutch Assembly .

For hydraulic circuit identification, REFER to: Transmission Description - System Operation and Component Description .

Intermediate Clutch 

Condition Possible Sources Action
Intermediate clutch does not apply Main control valve body to case seal blocked, damaged or missing INSTALL a new seal. REFER to: Main Control Valve Body .
SSC mechanically stuck OFF INSTALL a new solenoid. REFER to: Shift Solenoids (SS) .
Clutch C regulator valve stuck OFF DISASSEMBLE, CLEAN and INSPECT the clutch C regulator valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
CL C, DRIVE, VFS3 hydraulic circuits blocked/leaking DISASSEMBLE and INSPECT the main control valve body and separator plate passages for debris/blockage/damage. CLEAN as necessary. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
Center support, intermediate clutch hub/direct clutch drum DISASSEMBLE and INSPECT the components for wear and damage. CLEAN and/or INSTALL new components as necessary. REFER to: Transmission .
Intermediate clutch friction plates DISASSEMBLE and INSPECT the intermediate clutch friction and steel plates. INSTALL new components as necessary. REFER to: Transmission .
Intermediate clutch piston seals DISASSEMBLE and INSPECT the intermediate clutch piston seals for damage and wear. INSTALL new components as necessary. REFER to: Transmission .
Intermediate clutch always applied Main control valve body to case seal blocked, damaged or missing INSTALL a new seal. REFER to: Main Control Valve Body .
SSC mechanically stuck ON INSTALL a new solenoid. REFER to: Shift Solenoids (SS) .
Clutch C regulator valve stuck ON DISASSEMBLE, CLEAN and INSPECT the clutch C regulator valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
CL C, DRIVE, VFS3 hydraulic circuits blocked/leaking DISASSEMBLE and INSPECT the main control valve body and separator plate passages for debris/blockage damage. CLEAN as necessary. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
Center support, intermediate clutch hub/direct clutch drum DISASSEMBLE and INSPECT the components for wear and damage. CLEAN and/or INSTALL new components as necessary. REFER to: Transmission .
Intermediate clutch friction plates DISASSEMBLE and INSPECT the intermediate clutch friction and steel plates. INSTALL new components as necessary. REFER to: Transmission .
Intermediate clutch piston return spring DISASSEMBLE and INSPECT the intermediate clutch piston return spring for damage. INSTALL new components as necessary. REFER to: Transmission .
Intermediate clutch delayed/soft/slipping apply Incorrect transmission strategy programmed into PCM. CARRY OUT the Transmission Strategy Download. REFER to: Transmission Strategy Download .
Main control valve body to case seal blocked, damaged or missing INSTALL a new seal. REFER to: Main Control Valve Body .
SSC mechanically sticking INSTALL a new solenoid. REFER to: Shift Solenoids (SS) .
Clutch C regulator valve sticking DISASSEMBLE, CLEAN and INSPECT the clutch C regulator valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
CL C, DRIVE, VFS3 hydraulic circuits blocked/leaking DISASSEMBLE and INSPECT the main control valve body and separator plate passages for debris/blockage/damage. CLEAN as necessary. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
Center support, intermediate clutch hub/direct clutch drum DISASSEMBLE and INSPECT the components for wear and damage. CLEAN and/or INSTALL new components as necessary. REFER to: Transmission .
Intermediate clutch friction plates DISASSEMBLE and INSPECT the intermediate clutch friction and steel plates. INSTALL new components as necessary. REFER to: Transmission .
Intermediate clutch piston seals DISASSEMBLE and INSPECT the intermediate clutch piston seals for damage and wear. INSTALL new components as necessary. REFER to: Transmission .
Intermediate clutch harsh apply Incorrect transmission strategy programmed into PCM. CARRY OUT the Transmission Strategy Download. REFER to: Transmission Strategy Download .
Main control valve body to case seal blocked, damaged or missing INSTALL a new seal. REFER to: Main Control Valve Body .
SSC mechanically sticking INSTALL a new solenoid. REFER to: Shift Solenoids (SS) .
Clutch C regulator valve sticking DISASSEMBLE, CLEAN and INSPECT the clutch C regulator valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
CL C, DRIVE, VFS3 hydraulic circuits blocked/leaking DISASSEMBLE and INSPECT the main control valve body and separator plate passages for debris/blockage/damage. CLEAN as necessary. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
Center support, intermediate clutch hub/direct clutch drum DISASSEMBLE and INSPECT the components for wear and damage. CLEAN and/or INSTALL new components as necessary. REFER to: Transmission .
Intermediate clutch friction plates DISASSEMBLE and INSPECT the intermediate clutch friction and steel plates. INSTALL new components as necessary. REFER to: Transmission .
Intermediate clutch piston return spring DISASSEMBLE and INSPECT the intermediate clutch piston return spring for damage. INSTALL new components as necessary. REFER to: Transmission .