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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 193 (Rear Drive Axle/Differential - Vehicles With: DANA M300) >> Removal And Installation >> Drive Pinion Flange >> Installation

Drive Pinion Flange: Installation

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. If necessary, install a new drive pinion seal. Refer to: Drive Pinion Seal .
  2. Lubricate the drive pinion flange mating surfaces with grease.

    Material: Motorcraft® Premium Long-Life Grease / XG-1-E1 (ESA-M1C75-B)

    GFD404920Courtesy of FORD MOTOR COMPANY
  3. NOTE: Make sure drive pinion flange and drive pinion stem are phased correctly using previously applied mark.

    Using the special tool, install the pinion flange. Use Special Service Tool: 205-1033 Installer, Drive Pinion Flange.

    GFD404921Courtesy of FORD MOTOR COMPANY
  4. NOTE: Under no circumstances is the pinion nut to be backed off to reduce drive pinion bearing preload. If reduced drive pinion bearing preload is required, a new drive pinion collapsible spacer and pinion nut must be installed or damage to the component may occur.
    NOTE: When installing the drive pinion flange and pinion nut with no differential carrier installed, the drag torque (torque to turn) should be 2.26 to 3.58 Nm (20-32 in-lbs).
    NOTE: Refer to the rotational torque previously recorded with the Nm (lb-in) torque wrench. Tighten the pinion nut in small increments until it is within 0.3 Nm (3 lb-in) of the reference measurement. If 0.3 Nm (3 lb-in) is exceeded, then the collapsible spacer will be damaged and a new collapsible spacer will be required.

    Using the special tool to hold the pinion flange, install the new pinion nut. Use Special Service Tool: 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange.

    GFD404922Courtesy of FORD MOTOR COMPANY
    1. Align the index-mark on the driveshaft to the rear axle pinion flange.
    2. Install the new driveshaft-to-pinion flange bolts.

      Torque: 46 lb.ft (63 Nm)

    GFD404923Courtesy of FORD MOTOR COMPANY
  5. Install the rear axle shaft. Refer to: Axle Shaft .
  6. Check the differential fluid level. Refer to: Differential Fluid Level Check .