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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System - General Information - 2.0L DURATEC-He (110KW/150PS) - Mi4 >> General Procedures >> Fuel System Pressure Check >> Check

Fuel System Pressure Check: Check

  1. Refer to: Health and Safety Precautions .
  2. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  3. Disconnect the battery ground cable. Refer to: BATTERY DISCONNECT AND CONNECT .
  4. NOTE: When removing or installing the fuel injection pump noise insulator, spreading the openings will reduce the risk of damage.

    Remove the fuel injection pump noise insulator.

    GFD572728Courtesy of FORD MOTOR COMPANY
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    WARNING: Fuel may remain pressurized in some fuel lines after the Fuel System Pressure Release procedure. Wear safety gloves and a face shield when disconnecting pressure lines to avoid skin and eye contact. Failure to follow this instruction may result in serious personal injury.
    WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures may be present and may be ignited. Failure to follow these instructions may result in serious personal injury.
    WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures may be present and may be ignited. Failure to follow these instructions may result in serious personal injury.
    NOTE: Be prepared to collect escaping fluid.

    Disconnect the fuel supply line from the high pressure fuel pump. Refer to: Quick Release Coupling .

    GFD572730Courtesy of FORD MOTOR COMPANY
  6. Install the special tool between the fuel jumper tube and the fuel rail.

    Install Special Service Tool: 310-D009 (D95L-7211-A) Fuel Pressure Test Kit.

    GFD572731Courtesy of FORD MOTOR COMPANY
  7. Connect the battery ground cable. Refer to: BATTERY DISCONNECT AND CONNECT .
  8. NOTE: Make sure that the system pressure is within specification.
    NOTE: Carry out a Key ON Engine OFF (KOEO) visual inspection for fuel leaks prior to completing the fuel system pressure test.
    NOTE: After completion of the fuel system pressure test, open the drain valve on the Fuel Pressure Test Kit and release any residual fuel into a suitable container prior to removing the tool.

    Refer to: Specifications .

  9. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  10. Remove the special tool between the fuel supply line and the high pressure fuel pump.

    Remove Special Service Tool: 310-D009 (D95L-7211-A) Fuel Pressure Test Kit.

GFD572731Courtesy of FORD MOTOR COMPANY