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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 2.0L DURATEC-He (110KW/150PS) - Mi4 >> Removal And Installation >> Intake Manifold >> Installation

Intake Manifold: Installation

  1. NOTE: Make sure the KS wiring connectors are properly routed and not trapped behind the intake manifold while installing the intake manifold.

    • Connect the crankcase vent oil separator tube.

    • Install the intake manifold and the bolts finger tight.

    GFD570354Courtesy of FORD MOTOR COMPANY
  2. Install the bottom intake manifold retaining bolt finger tight.
    GFD570357Courtesy of FORD MOTOR COMPANY
  3. Tighten the intake manifold bolts in sequence shown in illustration.

    Torque: 159 lb.in (18 Nm)

    Fig 1: Intake Manifold Tightening Sequence
    GFD570358Courtesy of FORD MOTOR COMPANY
    • Connect the throttle body electrical connector and attach the wire harness retainer.

    GFD570353Courtesy of FORD MOTOR COMPANY
  4. Install the following items:

    1. Install the air cleaner. Refer to: Air Cleaner .
    2. Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .

    • Position the wiring harness and attach the wiring harness connector retainer.

    • Attach the wiring harness retainers.

    • Connect the MAP sensor electrical connector.

    GFD570352Courtesy of FORD MOTOR COMPANY
  5. Position the degas bottle coolant hose and attach the degas bottle coolant hose retainers.
    GFD570351Courtesy of FORD MOTOR COMPANY
    • Attach the KS wiring harness connector retainers.

    • Tighten the bottom intake manifold retaining bolt.

      Torque: 159 lb.in (18 Nm)

    GFD570350Courtesy of FORD MOTOR COMPANY
    • Attach the auxiliary coolant pump and tighten the nuts.

      Torque: 89 lb.in (10 Nm)

    • Connect the A/C compressor electrical connector.

    GFD570349Courtesy of FORD MOTOR COMPANY
  6. Install the underbody shield and the retainers.
    GFD570319Courtesy of FORD MOTOR COMPANY
  7. Connect the battery ground. Refer to: Battery Disconnect and Connect .