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Home >> Ford >> 2022 >> Mustang Mach 1 Premium, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 36 (Manual Transmission - 6-Speed Manual Transmission - Mt82) >> Disassembly And Assembly Of Subassemblies >> Transmission Case >> Assembly

Transmission Case: Assembly

WARNING: This page is about a different variant/trim than selected.
NOTE: Lubricate all components with the recommended transmission fluid before reassembling.
  1. If removed, install the shift shaft seal.

    Material: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

    GFD719408Courtesy of FORD MOTOR COMPANY
  2. If removed, use a soft-faced hammer to install the shift shaft detent.
    GFD719409Courtesy of FORD MOTOR COMPANY
  3. NOTE: Do not heat the transmission case higher the 120°C (248°F) maximum or damage to the transmission case can occur.

    Using a heat gun, heat the transmission case to maximum of 120°C (248°F).

    GFD719410Courtesy of FORD MOTOR COMPANY
  4. NOTE: Install the output shaft bearing with the grooved side of the outer output shaft bearing race facing the inside of the transmission case or damage to the transmission case can occur.

    Using the special tools, install the output shaft bearing. Use Special Service Tool: 307-541 Installer, Transfer Gear Bearing, 205-153 (T80T-4000-W) Handle.

    GFD719411Courtesy of FORD MOTOR COMPANY
  5. Apply threadlock and install the bearing retaining bolts.

    Material: Motorcraft® Threadlock 262 / TA-26 (WSK-M2G351-A6)

    Torque: 27 lb.ft (36 Nm)

    GFD719405Courtesy of FORD MOTOR COMPANY
  6. Install the reverse idler gear shaft.
    GFD719412Courtesy of FORD MOTOR COMPANY
  7. Install the reverse idler gear and the reverse idler gear needle bearing.
    GFD719413Courtesy of FORD MOTOR COMPANY
  8. Install the reverse idler gear bracket.
    GFD719414Courtesy of FORD MOTOR COMPANY
  9. Apply threadlock and install the reverse idler gear bracket bolt.

    Material: Motorcraft® Threadlock 262 / TA-26 (WSK-M2G351-A6)

    Torque: 20 lb.ft (27 Nm)

    GFD719404Courtesy of FORD MOTOR COMPANY
  10. NOTE: Do not heat the transmission case higher the 120°C (248°F) maximum or damage to the transmission case can occur.

    Using a heat gun, heat the transmission case to maximum of 120°C (248°F).

    GFD719415Courtesy of FORD MOTOR COMPANY
  11. Using the special tools, install the countershaft bearing. Use Special Service Tool: 307-557 Installer, Ball Bearing, 205-153 (T80T-4000-W) Handle.
    GFD719416Courtesy of FORD MOTOR COMPANY
  12. NOTE: Install the input shaft bearing with the grooved side of the outer input shaft bearing race facing the inside of the transmission case or damage to the transmission case can occur.

    Using the special tools, install the input shaft bearing. Use Special Service Tool: 307-626 Installer, Differential Seal, 205-153 (T80T-4000-W) Handle.

    GFD719417Courtesy of FORD MOTOR COMPANY
  13. Apply threadlock and install the bearing retaining bolts.

    Material: Motorcraft® Threadlock 262 / TA-26 (WSK-M2G351-A6)

    Torque: 27 lb.ft (36 Nm)

    GFD719398Courtesy of FORD MOTOR COMPANY
  14. NOTE: Before installing the vent tube, lightly coat the vent tube "O" ring with recommended transmission fluid.

    If removed, install the transmission case vent tube with the notch pointing to the front of the transmission case.

    GFD719418Courtesy of FORD MOTOR COMPANY
  15. If removed, install the clutch slave cylinder tube retaining clip.
GFD719401Courtesy of FORD MOTOR COMPANY
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