Output Shaft - 2.3L EcoBoost (231kW/314PS)/2.3L EcoBoost (257kW/350PS) - MI4: Disassembly

WARNING: This page is about a different variant/trim than selected.

NOTE: Hand-tighten the Bearing Separator to prevent gear damage.

NOTE: Support the output shaft while using the press to prevent damage to the shaft or gears.

Remove the 5th/6th gear synchronizer assembly snap ring.

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Using the bearing separator and a hydraulic press, remove the 5th/6th gear synchronizer assembly.
- Inspect the 5th/6th gear synchronizer assembly and the 6th gear synchronizer ring and cone for wear or damage. Install new components as necessary. Use the General Equipment: Bearing Separator Use the General Equipment: Hydraulic Press
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Remove the 6th gear.
- Inspect the 6th gear for wear or damage. Install a new gear as necessary.
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Remove the 6th gear needle bearing.
- Inspect the 6th gear needle bearing for wear or damage. Install a new needle bearing as necessary.
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Inspect the output shaft for scoring or worn or damaged splines. Install a new output shaft as necessary.