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Home >> Ford >> 2022 >> Bronco Raptor >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 32 (Transfer Case - Advanced 4X4 With 4A Mode - Manual) >> Removal And Installation >> Transfer Case Front Output Shaft Seal >> Installation

Transfer Case Front Output Shaft Seal: Installation

WARNING: This page is about a different variant/trim than selected.
NOTE: Lubricate all internal components with the recommended transfer case lubricant during reassembly.
  1. Remove the contamination and deposits from the transfer case housing and cover using a plastic scraper. Clean the transfer case housing and cover using a soft bristle brush to remove the contamination. Clean any remaining lip seal coating that may still be present on the housing or cover bores with a wire brush. Make sure the vent fitting and housing pockets are clean and clear. Use the General Equipment: Spatula
    GFD626708Courtesy of FORD MOTOR COMPANY
  2. Clean the transfer case housing and cover flange sealing surfaces. Refer to: RTV Sealing Surface Cleaning and Preparation .
    GFD626709Courtesy of FORD MOTOR COMPANY
  3. Using the special tool, install the front output shaft seal. Use Special Service Tool: 308-250 (T96T-7127-B) Installer, Output Shaft Oil Seal.
    GFD626715Courtesy of FORD MOTOR COMPANY
  4. NOTE: Do not let the front output shaft fall while removing the snap ring or damage to the component may occur.

    Install the front output shaft and the front output shaft circlip.

    GFD626716Courtesy of FORD MOTOR COMPANY
  5. NOTE: Install the drive chain and sprockets as an assembly.

    Install the drive chain and sprockets

    GFD626706Courtesy of FORD MOTOR COMPANY
  6. Install the thrust washer.
    GFD626705Courtesy of FORD MOTOR COMPANY
  7. Install the thrust bearing.
    GFD626704Courtesy of FORD MOTOR COMPANY
  8. Install the thrust washer.
    GFD626703Courtesy of FORD MOTOR COMPANY
  9. Install the snap ring.
    GFD626702Courtesy of FORD MOTOR COMPANY
  10. Install the magnet to its slot in the case.
    GFD626701Courtesy of FORD MOTOR COMPANY
  11. Install the transfer case dowel pins.
    GFD626700Courtesy of FORD MOTOR COMPANY
  12. Install the transfer case dowel pins.
    GFD626700Courtesy of FORD MOTOR COMPANY
  13. NOTE: Only apply enough silicone sealant to seal the transfer case halves together.

    Apply a small bead of silicone sealant to the mating surface of the case half.

    Material: Motorcraft® Ultra Silicone Sealant / TA-29 (WSS-M4G323-A8)

    GFD626710Courtesy of FORD MOTOR COMPANY
  14. Position the transfer case halves and tighten the bolts in the sequence shown.

    Torque: 22 lb.ft (30 Nm)

    GFD626711Courtesy of FORD MOTOR COMPANY
  15. Install the wiring harness and retainers.

    Torque: 89 lb.in (10 Nm)

    GFD626697Courtesy of FORD MOTOR COMPANY
  16. Connect the electrical connector and wiring harness retainer.
    GFD626581Courtesy of FORD MOTOR COMPANY
  17. Install the transfer case rear seal. Refer to: Transfer Case Rear Seal .
  18. Remove the transfer case from the transmission adjustable mounting arms. Use the General Equipment: Adjustable Mounting Arm
    GFD626696Courtesy of FORD MOTOR COMPANY
  19. Install the transfer case. Refer to: Transfer Case .
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