Transfer Case

WARNING: This page is about a different variant/trim than selected.

For information on Ford Color Coded Illustrations, refer to OEM COLOR CODING

If installing a new transfer case: Install wiring harness and retainers.
Torque: 89 lb.in (10 Nm)

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If installing a new transfer case: Connect the electrical connector and electrical wiring harness retainer.

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- NOTE: The help of an assistant will be required.
  
  Position the transfer case to the transmission and onto the output shaft.
- NOTE: Do not reuse the old transfer case-to-transmission bolts.
  
  Install new transfer case-to-transmission bolts.
  
  Torque: 35 lb.ft (48 Nm)
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NOTE: Do not reuse the old transfer case-to-transmission bolts.

Install new transfer case-to-transmission bolts.

Torque: 35 lb.ft (48 Nm)

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Connect the electrical connector and attach the wiring harness retainer clip to the transfer case.

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Attach the wiring harness retainer clips to the transfer case.

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Disconnect the transfer case range sensor connector and detach the wiring harness retainer clip to the transfer case.

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Connect the electrical connector and attach the wiring harness retainer clip to the transfer case.

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Connect the vent hose to the transfer case.

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Install the transmission support insulator. Refer to: Transmission Support Insulator .
NOTE: Align the index marks made during removal.

Install the rear driveshaft Refer to: Rear Driveshaft .
NOTE: Align the index marks made during removal.

Install the front driveshaft. Refer to: Front Driveshaft .
Check the transfer case fluid level. Refer to: Transfer Case Fluid Level Check .
If equipped. Position the skid plate and install the skid plate bolts.
Torque: 22 lb.ft (30 Nm)

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