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Home >> Ford >> 2021 >> Transit-250 Base, Van Cargo Extended, 3.5L Eng VIN 8, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine - 3.5L ECOBOOST (235KW/320PS)) >> Removal And Installation >> Valve Cover LH >> Installation

Valve Cover LH: Installation

WARNING: This page is about a different variant/trim than selected.
  1. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the spark plug tube seals.

    Use Special Service Tool: 303-1247 VCT Spark Plug Tube Seal Remover and Installer, 205-153 (T80T-4000-W) Handle.

    GFD564834Courtesy of FORD MOTOR COMPANY
  2. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the VCT oil control solenoid seals.

    Use Special Service Tool: 205-142 (T80T-4000-J) Installer, Differential Bearing Cone, 205-153 (T80T-4000-W) Handle.

    GFD564835Courtesy of FORD MOTOR COMPANY
  3. Install a new valve cover gasket.
    GFD564836Courtesy of FORD MOTOR COMPANY
  4. NOTE: If the valve cover is not installed and the fasteners tightened within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Failure to follow this procedure can cause future oil leakage.

    Apply an 8 mm (0.31 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    GFD564837Courtesy of FORD MOTOR COMPANY
  5. Install the valve cover and tighten the fasteners.

    Torque: 89 lb.in (10 Nm)

    Fig 1: LH Valve Cover Tightening Sequence
    GFD564838Courtesy of FORD MOTOR COMPANY
  6. Make sure the VCT seals in the valve cover are below the top of the VCT oil control solenoid electrical connector or the VCT seal may leak oil.
    GFD564839Courtesy of FORD MOTOR COMPANY
  7. Position the fuel tube bracket and install new fasteners.

    Torque: Fuel bracket nut: 71 lb.in (8 Nm) Fuel bracket bolt

    Stage 1: 89 lb.in (10 Nm) Fuel bracket bolt

    Stage 2: 45°

    GFD564840Courtesy of FORD MOTOR COMPANY
    • Position the wiring harness and attach the wiring harness retainers.

    • Connect the CMP sensor electrical connectors.

    GFD564827Courtesy of FORD MOTOR COMPANY
  9. Position back the cabin heater coolant pump and install the nuts.

    Torque: 44 lb.in (5 Nm)

    GFD564826Courtesy of FORD MOTOR COMPANY
  10. Attach the pin-type retainer and connect the electrical connector.
    GFD564825Courtesy of FORD MOTOR COMPANY
    • Position the EVAP purge solenoid and hoses and install the stud bolt.

      Torque: 89 lb.in (10 Nm)

    • Connect the vacuum hose to the intake manifold and attach the hose retainer to the stud bolt.

      Use the General Equipment: Hose Clamp Remover/Installer

    GFD564824Courtesy of FORD MOTOR COMPANY
  12. Connect the vacuum hose to the LH turbocharger and attach the hose retainer.
    GFD564823Courtesy of FORD MOTOR COMPANY
  13. Install the LH ignition coil-on-plugs. Refer to: IGNITION COIL-ON-PLUG .
  14. Install the high-pressure fuel pump. Refer to: High-Pressure Fuel Pump .
    • Position the PCV tube and connect the quick release couplings.

    • Connect the crankcase pressure sensor electrical connector.

    • Install the oil level indicator.

    GFD564822Courtesy of FORD MOTOR COMPANY
  16. Connect the battery ground cable. Refer to: Battery Disconnect and Connect - Vehicles With: Single Battery . REFER to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: DUAL BATTERIES .
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