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Home >> Ford >> 2021 >> Mustang GT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 839 (Fuel Tank And Lines - 2.5L DURATEC - Hybrid (121KW/164PS) (BG)) >> Removal And Installation >> Fuel Pump and Sender Unit >> Removal

Fuel Pump and Sender Unit: Removal

WARNING: This page is about a different car, the 2021 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
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WARNING: WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures may be present and may be ignited. Failure to follow these instructions may result in serious personal injury.
NOTE: Removal steps in this procedure may contain installation details.
  1. Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions
  2. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview
  3. Remove the Fuel Tank. Refer to: Fuel Tank Filler Pipe 
    1. Detach the clip and postion the wiring harness aside.
    2. Remove the nuts.

      Torque: 80 lb.in (9 Nm)

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  4. Disconnect the electrical connector and quick release coupling. Refer to: Quick Release Coupling
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  5. NOTE: Note the position of the fuel pump and sender unit for installation.

    Using the special tool remove the lock ring and the fuel pump and sender unit. Use Special Service Tool: 310-123 Locking Ring, Fuel Tank.

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  6. Lift the Fuel Pump and Sender unit slightly and disconnect the quick connector and the electrical connector. Refer to: Quick Release Coupling
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  7. NOTE: Take extra care not to damage the fuel tank level sensor and float arm.

    Remove and discard the O-ring.

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