LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2021 >> Explorer Limited Hybrid, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 728 (Automatic Transmission - 10-Speed Automatic Transmission - 10R80 (2 Of 2)) >> Removal And Installation >> E Clutch >> Installation

E Clutch: Installation

WARNING: This page is about a different car, the 2021 Ford Police Interceptor Utility. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the new E clutch piston and balance dam inner seals. Lubricate the seals with petroleum jelly.
    GFD514168Courtesy of FORD MOTOR COMPANY
  2. NOTE: Clutch plate quantity is model dependant based on engine displacement.

    Soak the E clutch plates in clean transmission fluid. Install the E clutch assembly.

    1. Pressure plate (select fit)
    2. Friction plates

      Material

      : Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    3. NOTE: Align the inner splines of the steel plates with the pressure plate internal splines.

      Steel plates

    4. Apply plate (2. 9-3. 0)

    GFD514169Courtesy of FORD MOTOR COMPANY
  3. Install the E clutch piston return spring.
    GFD514164Courtesy of FORD MOTOR COMPANY
  4. Install a new E clutch balance dam outer seal. Lubricate the seal with petroleum jelly.
    GFD514170Courtesy of FORD MOTOR COMPANY
  5. Install the E clutch balance dam in the new E clutch piston.

    1. E clutch balance dam
    2. E clutch piston

    GFD514171Courtesy of FORD MOTOR COMPANY
  6. Lubricate the new E clutch piston seal with petroleum jelly.
    GFD514172Courtesy of FORD MOTOR COMPANY
  7. Install the new E clutch piston and balance dam in the E clutch hub.
    GFD514173Courtesy of FORD MOTOR COMPANY
  8. NOTE: Do not compress the balance dam too far or damage to the E clutch hub can occur. Only compress the E clutch hub far enough to install the retainer.

    Using the special tool and a press, compress the E clutch balance dam and install the retainer. Use Special Service Tool: 307-741 Spring Compressor, F Clutch. Use the General Equipment: Hydraulic Press

    GFD514160Courtesy of FORD MOTOR COMPANY
  9. Assemble the special tools and position the E clutch assembly on the special tool. Use Special Service Tool: 307-662 Gauge, Clutch Pack Endplay., 307-003 (T57L-500-B) Holding Fixture, Transmission.
    GFD514174Courtesy of FORD MOTOR COMPANY
  10. Using the special tool, measure the E clutch clearance. Position the plunger so it rests on the top surface of the pressure plate. Zero the dial indicator. Pull up on the pressure plate and measure and record the clutch clearance in 3 different places. Average the 3 recorded clutch clearance measurements and compare the measurement to the clutch clearance chart in specifications to determine the correct size pressure plate. Install the correct E clutch pressure plate. Refer to: Specifications . Use Special Service Tool: 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge.
    GFD514175Courtesy of FORD MOTOR COMPANY
  11. NOTE: The E clutch seals have been updated to O-ring seals. The new seal kit may contain D-ring seals or O-ring seals, either can be used.

    Install the new input shaft E clutch seals.

    GFD514176Courtesy of FORD MOTOR COMPANY
  12. Install the input shaft in the E clutch and install the snap ring.
    GFD514155Courtesy of FORD MOTOR COMPANY
  13. Install the (T7) thrust bearing onto the E clutch with the tab locators up. Snap the bearing into place.
    GFD514177Courtesy of FORD MOTOR COMPANY
  14. NOTE: Align the outer splines on the friction plates.

    Install the input shaft and the E clutch into the No. 4 shell and sun gear.

    GFD514153Courtesy of FORD MOTOR COMPANY
  15. Install the lower rear No. 3 ring gear snap ring.
    GFD514152Courtesy of FORD MOTOR COMPANY
  16. Install the No. 3 ring gear and the snap ring. Align the snap ring gap 180° from the bottom snap ring gap.
    GFD514178Courtesy of FORD MOTOR COMPANY
  17. Install the (T6) thrust bearing onto the E clutch with the tab locators down. Snap the bearing into place.
    GFD514179Courtesy of FORD MOTOR COMPANY
  18. Install the special tool and adjust the special tool to align the bottom edge of the tool with the top edge of the bottom Teflon® seal groove. Use Special Service Tool: 307-747 Installer/ Sizer, Input Shaft Solid Sealing Rings; Large.
    GFD514709Courtesy of FORD MOTOR COMPANY
  19. Install a new Teflon® seal on the special tool. Use Special Service Tool: 307-747 Installer/ Sizer, Input Shaft Solid Sealing Rings; Large.
    GFD514710Courtesy of FORD MOTOR COMPANY
  20. Using the top half of the special tool, slide the Teflon® seal into the groove. Remove the special tools and repeat the steps for the other 4 Teflon® seals. Use Special Service Tool: 307-747 Installer/ Sizer, Input Shaft Solid Sealing Rings; Large.
    GFD514711Courtesy of FORD MOTOR COMPANY
  21. Install the special tool to size the 5 Teflon® seals. Use Special Service Tool: 307-747 Installer/ Sizer, Input Shaft Solid Sealing Rings; Large.
    GFD514712Courtesy of FORD MOTOR COMPANY
  22. Install the E clutch and input shaft assembly.
    GFD514149Courtesy of FORD MOTOR COMPANY
  23. Install the (T8) thrust bearing.
    GFD514148Courtesy of FORD MOTOR COMPANY
    1. NOTE: Some early build transmissions are not equipped with laser applied ink marks.

      Inspect the No. 1 planetary carrier and the clutch and planetary container cylinder for laser applied ink marks.

    2. NOTE: If ink marks are present the marks must be aligned or a transmission vibration can occur.

      If ink marks are present align the marks and install the clutch and planetary container cylinder onto the No. 1 planetary carrier and install the snap ring. Make sure the snap ring is seated.

    3. Install the No. 1 planetary carrier snap ring. Make sure the snap ring is seated.
    GFD514184Courtesy of FORD MOTOR COMPANY
  25. Using the special tool, install a new Teflon® seal in the groove on the input shaft. Use Special Service Tool: 307-653 Sizer, Input Shaft Teflon Seal.
    GFD514713Courtesy of FORD MOTOR COMPANY
  26. Using the special tool, size the Teflon® seal. Use Special Service Tool: 307-653 Sizer, Input Shaft Teflon Seal.
    GFD514714Courtesy of FORD MOTOR COMPANY
  27. Install the special tool and adjust the special tool to align the bottom edge of the tool with the top edge of the bottom Teflon® seal groove. Use Special Service Tool: 307-748 Installer/Sizer, Input Shaft Solid Sealing Rings; Small.
    GFD514715Courtesy of FORD MOTOR COMPANY
  28. Install a new Teflon® seal on the special tool. Use Special Service Tool: 307-748 Installer/Sizer, Input Shaft Solid Sealing Rings; Small.
    GFD514716Courtesy of FORD MOTOR COMPANY
  29. Using the top half of the special tool, slide the Teflon® seal into the groove. Remove the special tools and repeat the steps for the other 4 Teflon® seals. Use Special Service Tool: 307-748 Installer/Sizer, Input Shaft Solid Sealing Rings; Small.
    GFD514717Courtesy of FORD MOTOR COMPANY
  30. Install the special tool to size the 5 Teflon® seals. Use Special Service Tool: 307-748 Installer/Sizer, Input Shaft Solid Sealing Rings; Small.
    GFD514718Courtesy of FORD MOTOR COMPANY
  31. Install the (T9) thrust bearing.
    GFD514142Courtesy of FORD MOTOR COMPANY
  32. Lubricate the output shaft bushing with petroleum jelly.
    GFD514193Courtesy of FORD MOTOR COMPANY
  33. Using the special tools and a floor crane, install the clutch and planetary assembly. Use Special Service Tool: 307-651 Bracket, Pump Remover/ Installer., 307-651-01 Adapter for 307-651 (Super Sub Assembly Lifting).
    GFD514719Courtesy of FORD MOTOR COMPANY
  34. Install the new torque converter hub seal on the special tools. Use Special Service Tool: 307-750 Installer, Converter Seal., 205-1018 Installation Tube.
    GFD514720Courtesy of FORD MOTOR COMPANY
  35. Using the special tools, install the new torque converter hub seal. Use Special Service Tool: 307-750 Installer, Converter Seal., 205-1018 Installation Tube.
    GFD514721Courtesy of FORD MOTOR COMPANY
  36. Install the torque converter hub seal snap ring.
    GFD514197Courtesy of FORD MOTOR COMPANY
  37. Install the new front support-to-case seal with the seal color visible from the outside.
    GFD514198Courtesy of FORD MOTOR COMPANY
  38. Install the (T3) thrust bearing.
    GFD514199Courtesy of FORD MOTOR COMPANY
  39. Install the special tool. Use Special Service Tool: 307-790 Endplay Check Gauge.
    GFD514200Courtesy of FORD MOTOR COMPANY
  40. NOTE: The special tool height 0. 50 in (12. 7 mm) must be subtracted from the measurement to get the correct measurement A height.

    Using the special tools and a depth gauge, measure the distance from the top of the special tool to the top of the (T3) thrust bearing special tool in 2 different places. Average the measurements and subtract 0. 50 in (12. 7 mm). Record this as measurement A.

    1. Measure it
    2. Subtract it Use Special Service Tool: 307-661 Gauge, End Play., 307-661-01 Spacers/Plate, Clearance Gage.

    GFD514201Courtesy of FORD MOTOR COMPANY
  41. Using the special tool and a depth gauge, measure the distance from the top of the special tool to the transmission deck mating surface in 2 different places. Average the measurements. Record this measurement as measurement B. Use Special Service Tool: 307-661 Gauge, End Play.
    GFD514202Courtesy of FORD MOTOR COMPANY
  42. Using the special tool and a depth gauge, measure the distance from the top of the special tool to (T3) thrust bearing surface in 2 different places. Average the measurements. Record this as measurement C. Use Special Service Tool: 307-661 Gauge, End Play.
    GFD514203Courtesy of FORD MOTOR COMPANY
  43. NOTE: Recorded measurement A compensates for the differences in height of the special tool.

    Calculate the correct shim thickness. Subtract measurement C from measurement B and record this as measurement D. Subtract measurement D from measurement A to get the clearance between the front support and the (T3) thrust bearing. Using the Selective Fit Shim Charts in specifications, select the correct shim. Refer to: Specifications .

    GFD514204Courtesy of FORD MOTOR COMPANY
  44. Install the selective shim.
    GFD514205Courtesy of FORD MOTOR COMPANY
  45. NOTE: If replacing A clutch separating springs, all separating springs must be replaced as a matching set or damage can occur.
    NOTE: Clutch plate quantity is model dependant based on engine displacement.

    Soak the A clutch plates in clean transmission fluid. Install the A clutch assembly.

    1. Pressure plate
    2. Friction plates

      Material

      : Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    3. Separator springs
    4. Steel plates
    5. Apply plate (select fit)
    6. Wave spring

    GFD514722Courtesy of FORD MOTOR COMPANY
  46. Lubricate the transmission case-to-front support sealing surface, the Teflon seals and the front support O-ring with petroleum jelly.
    GFD514207Courtesy of FORD MOTOR COMPANY
  47. Install the special tool in the location shown. Use Special Service Tool: 307-797 Installer, Alignment Studs (3) and Alignment Pin (All 10R).
    GFD514723Courtesy of FORD MOTOR COMPANY
  48. Install the front support into the transmission case. Align the pump gear to the pump drive gear pocket area. Rotate the input shaft to align the one-way clutch splines with the No. 1 sun gear.
    GFD514209Courtesy of FORD MOTOR COMPANY
    1. Install the special tool studs, washers and nuts in the location shown. Use Special Service Tool: 307-797 Installer, Alignment Studs (3) and Alignment Pin (All 10R).
    2. Tighten the special tool nuts evenly to seat the front support assembly to the transmission case.
    GFD514724Courtesy of FORD MOTOR COMPANY
    1. With the special tools installed, hand tight the new front support bolts in a crisscross pattern.
    2. Remove the special tools and install the new front support bolts hand tight.
    GFD514725Courtesy of FORD MOTOR COMPANY
  51. Tighten the front support bolts in a crisscross pattern.

    Torque

    : 20 lb. ft (27 Nm)

    GFD514726Courtesy of FORD MOTOR COMPANY
  52. Using the special tool, install the torque converter. Use Special Service Tool: 307-091 Handle, Torque Converter.
    GFD514696Courtesy of FORD MOTOR COMPANY
  53. Install the special tool to hold the torque converter. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
    GFD514727Courtesy of FORD MOTOR COMPANY
  54. Install the speed sensors.

    1. Intermediate Speed Sensor A (ISSA)
    2. TSS sensor
    3. Intermediate Speed Sensor B (ISSB)
    4. OSS sensor

    • Torque

      : 62 lb. in (7 Nm)

    GFD514702Courtesy of FORD MOTOR COMPANY
  55. Connect and lock the speed sensors.

    1. Intermediate Speed Sensor A (ISSA)
    2. TSS sensor
    3. Intermediate Speed Sensor B (ISSB)
    4. OSS sensor

    GFD514701Courtesy of FORD MOTOR COMPANY
  56. Install the transmission fluid pump and the bolts.

    Torque

    : 71 lb. in (8 Nm)

    GFD514136Courtesy of FORD MOTOR COMPANY
  57. NOTE: Only install 68 mm length bolts or the transmission clutch and planetary container can be damaged and result in transmission failure.

    Loosely install the main control valve body.

    1. NOTE: Be sure the main control-to-case seal is attached to the main control.
    2. Align the guide pins on the main control valve body with the Alignment holes in the transmission case.
    3. Align the TR sensor with the park pawl lock valve.
    4. Loosely install the 68 mm length main control-to-transmission case bolts.

    GFD514728Courtesy of FORD MOTOR COMPANY
  58. Tighten the bolts in the sequence shown.

    Torque

    : 89 lb. in (10 Nm)

    GFD514729Courtesy of FORD MOTOR COMPANY
  59. Lock the main control main electrical connector.
    GFD514130Courtesy of FORD MOTOR COMPANY
  60. Install the filter seal in the pump.
    GFD514219Courtesy of FORD MOTOR COMPANY
  61. NOTE: If the bolts are installed in the wrong locations, transmission damage will occur.
    NOTE: The transmission fluid filter may be reused if no excessive contamination is indicated.

    Install the filter and the bolts in the correct locations.

    1. Short bolt 20 mm
    2. Long bolt 71 mm

    • Torque

      : 93 lb. in (10. 5 Nm)

    GFD514730Courtesy of FORD MOTOR COMPANY
  62. Clean and inspect the magnet and the retainer.
    GFD514731Courtesy of FORD MOTOR COMPANY
  63. NOTE: The transmission fluid pan gasket can be reused if not damaged.

    Align the tabs in the noted location and install the transmission fluid pan gasket.

    GFD514698Courtesy of FORD MOTOR COMPANY
  64. NOTE: Install the bolts and studbolts in the correct locations noted during removal.

    Install the transmission fluid pan and loosely install the bolts and studbolts.

    1. Tighten the studbolts in a crisscross pattern.

      Torque

      : 106 lb. in (12 Nm)

    2. Tighten the bolts in a crisscross pattern.

      Torque

      : 89 lb. in (10 Nm)

    GFD514697Courtesy of FORD MOTOR COMPANY
  65. Install the transmission fluid level indicator.
    GFD514699Courtesy of FORD MOTOR COMPANY
  66. Install the transmission assembly. Refer to: Transmission .
scientia non olet · About LEMON Manuals