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Home >> Ford >> 2021 >> Bronco Wildtrak, 4D Utility >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Manual Transmission - 7-Speed Manual Transmission - Mt88) >> Removal And Installation >> Gear Shift Position Sensor >> Installation

Gear Shift Position Sensor: Installation

WARNING: This page is about a different variant/trim than selected.
  1. NOTE: If the gear position sensor and magnet assembly are being replaced, a new gear position sensor and magnet assembly must be installed as a matched pair with the same serial number on both.

    Visually check the gear position sensor and gear position sensor magnet to assure that they have the same serial number.

    GFD626776Courtesy of FORD MOTOR COMPANY
  2. NOTE: If the gear position sensor and magnet assembly are being replaced, a new gear position sensor and magnet assembly must be installed as a matched pair with the same serial number on both.

    Install the new shift shaft and gear position sensor magnet assembly.

    GFD626777Courtesy of FORD MOTOR COMPANY
  3. Install the gearshift lever pivot bolt.

    Torque: 16 lb.ft (22 Nm)

    GFD626778Courtesy of FORD MOTOR COMPANY
  4. Position the shift dampener lever inward into the shift shaft driver.
    GFD626779Courtesy of FORD MOTOR COMPANY
  5. Install the shift dampener lever spacer.
    GFD626772Courtesy of FORD MOTOR COMPANY
  6. NOTE: Do not use metal scrapers, wire brushes, power abrasive discs, or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.

    Clean the mating surfaces of the front and rear transmission cases and the midplate. Refer to: RTV Sealing Surface Cleaning and Preparation

    GFD626780Courtesy of FORD MOTOR COMPANY
  7. Heat up the output shaft inner bearing race.

    Temperature

    : 247.8 deg.F (120 deg.C)

    GFD626781Courtesy of FORD MOTOR COMPANY
  8. NOTE: The rear case bolts have to be installed within 15 minutes of applying gasket maker.
    NOTE: Gasket maker should be a 3 mm bead with no breaks in the bead or a leak will be the result.

    Apply a 3 mm consistent bead of gasket maker on the transmission case mounting surface.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD626782Courtesy of FORD MOTOR COMPANY
  9. Install the transmission mid plate.
    GFD626783Courtesy of FORD MOTOR COMPANY
  10. Install the shift selector and the new select gate pin.

    Torque: 89 lb.in (10 Nm)

    GFD626784Courtesy of FORD MOTOR COMPANY
  11. Install the reverse gear bearing.
    GFD626769Courtesy of FORD MOTOR COMPANY
  12. Install the reverse gear.
    GFD626768Courtesy of FORD MOTOR COMPANY
  13. Install the reverse idler gear shaft, bearing and gear.
    GFD626767Courtesy of FORD MOTOR COMPANY
  14. NOTE: Use care to not scratch the output shaft surfaces or leaks and/or premature part failures such as bearings may be the result.
    NOTE: Install a new circlip as necessary.

    Install the crawler/reverse gear synchronizer circlip.

    GFD626766Courtesy of FORD MOTOR COMPANY
  15. Install the reverse gear synchronizer rings.
    GFD626765Courtesy of FORD MOTOR COMPANY
  16. Install the crawler/reverse gear synchronizer and fork.
    GFD626764Courtesy of FORD MOTOR COMPANY
  17. Install the new crawler/reverse gear synchronizer fork roll pin. Use the General Equipment: Punch
    GFD626785Courtesy of FORD MOTOR COMPANY
  18. NOTE: Use care to not scratch the output shaft surfaces or leaks and/or premature part failures such as bearings may be the result.
    NOTE: Install a new circlip as necessary.

    Install the crawler/reverse gear synchronizer circlip.

    GFD626762Courtesy of FORD MOTOR COMPANY
  19. Install the crawler gear synchronizer rings.
    GFD626761Courtesy of FORD MOTOR COMPANY
  20. Install the crawler gear bearing.
    GFD626760Courtesy of FORD MOTOR COMPANY
  21. Install the crawler gear.
    GFD626759Courtesy of FORD MOTOR COMPANY
  22. Install the output shaft thrust washer.
    GFD626758Courtesy of FORD MOTOR COMPANY
  23. NOTE: The rear case bolts have to be installed within 15 minutes of applying gasket maker.
    NOTE: Gasket maker should be a 3 mm bead with no breaks in the bead or a leak will be the result.

    Apply a 3 mm consistent bead of gasket maker on the transmission mid plate surface.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD626786Courtesy of FORD MOTOR COMPANY
    1. Install the special tool on the output shaft and tighten. Use Special Service Tool: 308-809 Installer, Syncro Gear Pack.

      Torque: 155 lb.ft (210 Nm)

    2. Install the rear transmission case.
    GFD626787Courtesy of FORD MOTOR COMPANY
  25. Using a punch and soft face hammer, install the transmission case alignment dowel pins. Use the General Equipment: Punch
    GFD626788Courtesy of FORD MOTOR COMPANY
  26. Install the rear transmission case bolts in the order shown.

    Torque: 20 lb.ft (27 Nm)

    Fig 1: Rear Transmission Case Bolts Tightening Sequence
    GFD626789Courtesy of FORD MOTOR COMPANY
  27. Remove Special Service Tool: 308-809 Installer, Syncro Gear Pack.
    GFD626790Courtesy of FORD MOTOR COMPANY
  28. NOTE: If the gear position sensor and magnet are being replaced, a new gear position sensor and magnet assembly must be installed as a matched pair with the same serial number.

    Install the new gear position sensor and screws.

    Torque: 89 lb.in (10 Nm)

    GFD626791Courtesy of FORD MOTOR COMPANY
  29. Install the output shaft seal. Refer to: Output Shaft Seal 
  30. Install the transmission. Refer to: Transmission - 2.3L EcoBoost (199kW/270PS) 
  31. Check the transmission fluid level. Refer to: Transmission Fluid Level Check 
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