Power Transfer Unit Input Shaft Seal: Installation

WARNING: This page is about a different variant/trim than selected.

Using the special tools, install a new LH input shaft seal. Use Special Service Tool: 308-878 Installer, Input Seal, 205-153 (T80T-4000-W) Handle.

Courtesy of FORD MOTOR COMPANY
Install the input shaft.

Courtesy of FORD MOTOR COMPANY
NOTE: The seal is correctly installed if it is flush with the transfer case cover.

Using the special tools, install a new RH input shaft seal. Use Special Service Tool: 308-875 Installer, Inboard Cover Seal, 205-153 (T80T-4000-W) Handle.

Courtesy of FORD MOTOR COMPANY
Install a new PTU cover O-ring seal.

Courtesy of FORD MOTOR COMPANY
Install the PTU cover and the new PTU cover bolts.
Torque: Stage 1: 115 lb.in (13 Nm) | Stage 2: 45 °

Courtesy of FORD MOTOR COMPANY

NOTE: Hand start bolts for the first three threads to ensure cross-threading does not occur.
Install the PTU/transfer case. Refer to: Power Transfer Unit .