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Home >> Ford >> 2020 >> Edge ST-Line, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 15 (Power Transfer Unit - 2.0L ECOBOOST (184KW/250PS) - Mi4) >> Installation >> Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler

Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler

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Materials 

Name Specification
Motorcraft® SAE 75W-85 Premium Synthetic Hypoid Gear Lubricant XY-75W85-QL WSS-M2C942-A
  1. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

    Install the PTU heat shield.

    Torque: 89 lb.in (10 Nm)

    GFD528125Courtesy of FORD MOTOR COMPANY
  2. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

    If equipped, install the PTU temperature sensor harness bracket.

    Torque: 97 lb.in (11 Nm)

    GFD528101Courtesy of FORD MOTOR COMPANY
  3. If removed, lubricate and inspect the O-ring.

    Material: Motorcraft® SAE 75W-85 Premium Synthetic Hypoid Gear Lubricant / XY-75W85-QL (WSS-M2C942-A)

    GFD528061Courtesy of FORD MOTOR COMPANY
  4. Install the PTU oil temperature sensor.

    Torque: 150 lb.in (17 Nm)

    GFD528133Courtesy of FORD MOTOR COMPANY
  5. Install the new PTU to transmission compression seal.
    GFD528130Courtesy of FORD MOTOR COMPANY
  6. Install the PTU and mounting bolts.

    Torque: 76 lb.ft (103 Nm)

    GFD528134Courtesy of FORD MOTOR COMPANY
  7. Install the new PTU bolts.

    Torque: 76 lb.ft (103 Nm)

    GFD528135Courtesy of FORD MOTOR COMPANY
  8. Install the PTU support bracket and bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD528121Courtesy of FORD MOTOR COMPANY
  9. Install the intermediate shaft. Refer to: Intermediate Shaft .
  10. Install the vent hose retainer.
    GFD528120Courtesy of FORD MOTOR COMPANY
  11. NOTE: The PTU vent hose should be replaced whenever a new PTU is installed.

    Connect the PTU vent hose.

    GFD528119Courtesy of FORD MOTOR COMPANY
  12. If equipped, connect the PTU temperature sensor. Connect the motor connectors and retainers.
    GFD528127Courtesy of FORD MOTOR COMPANY
  13. NOTE: Make sure that the installation marks are aligned.
    GFD528131Courtesy of FORD MOTOR COMPANY
  14. Install new PTU flange bolts.

    Torque: 26 lb.ft (35 Nm)

    GFD528136Courtesy of FORD MOTOR COMPANY
  15. Install the RH halfshaft. Refer to: Front Halfshaft RH - 2.7L EcoBoost (238kW/324PS), All-Wheel Drive (AWD) .
  16. Fill the PTU. Refer to: Power Transfer Unit Draining and Filling 2.0L EcoBoost  .
  17. Install the front subframe. Refer to: Front Subframe .