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Home >> Ford >> 2018 >> Transit-350 Base, Van Cargo Extended, 3.5L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Fuel Charging And Controls - 3.2L DURATORQ-TDCI (148KW/200PS) - Puma) >> Removal And Installation >> Fuel Rail >> Installation

Fuel Rail: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the fuel rail. Install the wire harness bracket, then install and tighten the fuel rail mounting bolts.

    Torque: 18 lb.in (2 Nm)

    GFD309804Courtesy of FORD MOTOR COMPANY
  2. Connect the FRP sensor electrical connector.
    GFD309803Courtesy of FORD MOTOR COMPANY
  3. NOTE: Make sure that a new fuel rail supply tube is installed.
    NOTE: Use a back-up wrench on the fuel rail supply tube fittings.

    Install the new fuel rail supply tube. Tighten the fuel rail supply tube flare nuts and the fuel rail supply tube mounting bolts finger tight at this stage.

    GFD309805Courtesy of FORD MOTOR COMPANY
  4. NOTE: Make sure that new fuel injector supply tubes are installed.

    Install the new fuel injector supply tube flare nuts finger tight at this stage. Attach the fuel injector fuel return line retainer to the fuel rail.

    GFD309806Courtesy of FORD MOTOR COMPANY
  5. NOTE: Use a back-up wrench on the fuel injector supply tube fittings.

    1. Tighten the fuel rail supply tube flare nuts at the fuel injection pump and at the fuel rail. Tighten the fuel injector supply tube flare nuts at the fuel rail.

      Torque: 133 lb.in (15 Nm)

    2. Tighten the fuel injector supply tube flare nuts at the fuel injectors.

      Torque: 133 lb.in (15 Nm)

    3. Loosen the fuel rail mounting bolts.

      Torque: 720 deg.

    4. Tighten the fuel rail mounting bolts.

      Torque: 17 lb.ft (23 Nm)

    5. Tighten the fuel injector supply tube flare nuts at the fuel injectors.

      Torque: 22 lb.ft (30 Nm)

    6. Tighten the fuel rail supply tube flare nuts at the fuel injection pump and at the fuel rail. Tighten the fuel injector supply tube flare nuts at the fuel rail.

      Torque: 22 lb.ft (30 Nm)

    7. Tighten the fuel rail supply tube mounting bolts.

      Torque: 89 lb.in (10 Nm)

    GFD309807Courtesy of FORD MOTOR COMPANY
  6. Connect the battery. Refer to: Battery Disconnect and Connect - Vehicles With: Dual Batteries .
  7. Bleed the Fuel System. Refer to: Fuel System Bleeding .
  8. Remove the oil filler cap. Install the engine appearance cover, position the hose back and install the oil filler cap.
GFD309793Courtesy of FORD MOTOR COMPANY
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