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Home >> Ford >> 2018 >> Transit-350 Base, Van Cargo Extended, 3.2L Eng VIN V >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 23 (Starting System - 3.5L ECOBOOST (235KW/320PS)) >> Diagnosis And Testing >> Starting System >> Pinpoint Tests >> Pinpoint Test A : Engine Does Not Crank

Pinpoint Test A : Engine Does Not Crank

WARNING: This page is about a different variant/trim than selected.
  1. Refer to Starting System for schematic and connector information.

    Normal Operation and Fault Conditions 

    For more information, REFER to: Starting System - System Operation and Component Description .

    DTC Fault Trigger Conditions 

    DTC Description Fault Trigger Condition
    PCM P06E9:00 Engine Starter Performance: No Sub Type Information This DTC sets in the PCM when no engine rotation is detected during crank event.

    Possible Sources 

    • Battery
    • Battery cables
    • Starter motor
    • BJB starter relay

    Visual Inspection and Pre-checks 

    • Verify the BJB fuse 19 (30A).
    • Verify the BCM fuse 3 (15A).
    • Verify the BCM fuse 3 (15A).

  2. A1 PERFORM INSPECTION AND VERIFICATION

    NOTE: Make sure battery voltage is greater than 12.2 volts prior to and during this pinpoint test.

    NOTE: If it is necessary to leave the battery charger connected during testing, do not leave it on its highest or boost setting. The highest settings can exceed 16 volts, resulting in false test results and setting of Diagnostic Trouble Codes (DTCs).

    Was an obvious cause for an observed or reported concern found? 

    Yes  Correct the cause as necessary.
    No  GO to  A2
  3. A2 RETRIEVE DIAGNOSTIC TROUBLE CODES (DTCS)

    • Ignition ON.

    • Using a diagnostic scan tool, perform self-tests for:

      • BCM
      • PCM

    Are any Diagnostic Trouble Codes (DTCs) present? 

    Yes  For all PCM Diagnostic Trouble Codes (DTCs), GO to  A3 For all BCM Diagnostic Trouble Codes (DTCs), REFER to BCM DTC Chart .
    No  GO to  A3
  4. A3 CHECK THE PCM (POWERTRAIN CONTROL MODULE) ENGINE CRANKING (ENG_CRANK) PID (PARAMETER IDENTIFICATION)

    • Using a diagnostic scan tool, view the PCM Parameter Identifications (PIDs).

    • Make sure the transmission is in PARK or NEUTRAL.

    • Using a diagnostic scan tool, view the PCMPID ENG_CRANK, with the key in the START position.

    Does the PCMPID ENG_CRANK change from Inactive to Active? 

    Yes  GO to  A6
    No  GO to  A4
  5. A4 CHECK THE CRANK DETECT CIRCUIT FOR VOLTAGE AT THE PCM (POWERTRAIN CONTROL MODULE)

    • Ignition OFF.

    • Disconnect PCM C1551B.

    • While holding the key in the START position, measure:
      Positive Lead Measurement / Action Negative Lead
      C1551B-47
      GFD310007Courtesy of FORD MOTOR COMPANY
      Ground

    Is the voltage greater than 11 volts? 

    Yes  GO to  A18
    No  GO to  A5
  6. A5 CHECK THE IGNITION SWITCH

    • Ignition OFF.

    • Carry out the Ignition Switch Component Test. Refer to Component Testing for schematic and connector information.

    Did the ignition switch pass the component test? 

    Yes  REPAIR circuit CDC35 (BU/WH) for an open.
    No  INSTALL a new ignition switch. REFER to: Ignition Switch .
  7. A6 CHECK THE PCM (POWERTRAIN CONTROL MODULE) TR PID (PARAMETER IDENTIFICATION)

    • Using a diagnostic scan tool, while viewing the PCMPID TR, place the gear selector in PARK and then NEUTRAL.

    Does the PCMPID TR read YES in both positions? 

    Yes  GO to  A7
    No  DIAGNOSE the TR sensor, REFER to: Diagnostic Trouble Code (DTC) Charts and Pinpoint Tests - 3.5L EcoBoost (235kW/320PS) .
  8. A7 CHECK THE STARTER RELAY CONTROL OPERATION

    NOTE: The following step uses a test light to simulate normal circuit loads. Use only the test light recommended in the Special Tools table at the beginning of this article. To avoid connector terminal damage, use the Flex Probe Kit for the test light probe connection to the vehicle. Do not use the test light probe directly on any connector.

    • Remove the BJB starter relay.

    • Measure:
      Positive Lead Measurement / Action Negative Lead
      GFD310008Courtesy of FORD MOTOR COMPANY

      BJB starter relay pin 1
      GFD310009Courtesy of FORD MOTOR COMPANY
      GFD310008Courtesy of FORD MOTOR COMPANY

      BJB starter relay pin 2

    • Make sure the transmission is in PARK or NEUTRAL.

    • With the key in the START position, observe the test light.

    Does the test light illuminate when the key is in the START position? 

    Yes  GO to  A8
    No  GO to  A15
  9. A8 CHECK THE VOLTAGE TO THE STARTER RELAY

    • Measure:
      Positive Lead Measurement / Action Negative Lead
      GFD310008Courtesy of FORD MOTOR COMPANY

      BJB starter relay pin 3
      GFD310007Courtesy of FORD MOTOR COMPANY
      Ground

    Is the voltage greater than 11 volts? 

    Yes  GO to  A9
    No  VERIFY BJB fuse 19 (30A) is OK. If OK, REPAIR the circuit for an open. If not OK, REFER to OEM Electrical Wiring Diagram Introduction to identify the possible causes of the circuit short.
  10. A9 CHECK THE STARTER MOTOR OPERATION AT THE STARTER RELAY

    • Ignition OFF.

    • With the transmission in PARK or NEUTRAL, momentarily connect a fused jumper wire:
      Positive Lead Measurement / Action Negative Lead
      GFD310008Courtesy of FORD MOTOR COMPANY

      BJB starter relay pin 3
      GFD310010Courtesy of FORD MOTOR COMPANY
      GFD310008Courtesy of FORD MOTOR COMPANY

      BJB starter relay pin 5

    Did the starter engage and the engine crank? 

    Yes  INSTALL a new starter relay.
    No  GO to  A10
  11. A10 CHECK THE BATTERY GROUND CABLE

    • Measure:
      Positive Lead Measurement / Action Negative Lead
      GFD310011Courtesy of FORD MOTOR COMPANY
      GFD310007Courtesy of FORD MOTOR COMPANY
      Ground G309

    Are the voltages greater than 11 volts? 

    Yes  GO to  A11
    No  CLEAN or INSTALL a new negative battery cable as necessary.
  12. A11 CHECK THE STARTER MOTOR GROUND

    • Measure:
      Positive Lead Measurement / Action Negative Lead
      GFD310011Courtesy of FORD MOTOR COMPANY
      GFD310007Courtesy of FORD MOTOR COMPANY
      GFD310012Courtesy of FORD MOTOR COMPANY

      Starter motor case

    Is the voltage greater than 11 volts? 

    Yes  GO to  A12
    No  CLEAN the starter motor mounting flange and MAKE SURE the starter motor is correctly mounted.
  13. A12 CHECK THE VOLTAGE TO THE STARTER MOTOR

    • Measure:
      Positive Lead Measurement / Action Negative Lead
      C1716A-1
      GFD310007Courtesy of FORD MOTOR COMPANY
      Ground

    Is the voltage greater than 11 volts? 

    Yes  GO to  A13
    No  CLEAN the high current BJB connection to the battery post. CLEAN or REPAIR a positive battery cable as necessary.
  14. A13 CHECK THE STARTER MOTOR FOR CORRECT OPERATION

    • Ignition OFF.

    • Connect a remote starter switch between the starter solenoid C1716A-1 ("B" terminal) and C1716B-1 ("S" terminal).

    1. GFD310012Courtesy of FORD MOTOR COMPANY

    • With the transmission in PARK or NEUTRAL, momentarily engage the starter.

    Did the starter engage and the engine crank? 

    Yes  GO to  A14
    No  INSTALL a new starter, REFER to: Starter Motor .
  15. A14 CHECK FOR START INPUT AT THE STARTER

    • Connect BJB starter relay.

    • Disconnect Starter solenoid C1716B.

    • While holding the key in the START position, measure:
      Positive Lead Measurement / Action Negative Lead
      C1716B-1
      GFD310007Courtesy of FORD MOTOR COMPANY
      Ground

    Is the voltage greater than 11 volts? 

    Yes  CLEAN the starter solenoid "S" terminal and starter solenoid connector. CHECK the wiring and the starter motor for a loose or intermittent connection.
    No  REPAIR the circuit for an open.
  16. A15 CHECK THE PCM (POWERTRAIN CONTROL MODULE) STARTER RELAY CIRCUITS FOR A SHORT TO POWER

    • Ignition OFF.

    • Disconnect PCM C1551B.

    • Measure:
      Positive Lead Measurement / Action Negative Lead
      C1551B-62
      GFD310007Courtesy of FORD MOTOR COMPANY
      Ground
      C1551B-43
      GFD310007Courtesy of FORD MOTOR COMPANY
      Ground

    Is any voltage present? 

    Yes  REPAIR the affected circuit.
    No  GO to  A16
  17. A16 CHECK THE PCM (POWERTRAIN CONTROL MODULE) STARTER RELAY CIRCUITS FOR A SHORT TO GROUND

    • Ignition OFF.

    • Disconnect PCM C1551B.

    • Measure:
      Positive Lead Measurement / Action Negative Lead
      C1551B-62
      GFD310013Courtesy of FORD MOTOR COMPANY
      Ground
      C1551B-43
      GFD310013Courtesy of FORD MOTOR COMPANY
      Ground

    Are the resistances greater than 10, 000 ohms? 

    Yes  GO to  A17
    No  REPAIR the affected circuit.
  18. A17 CHECK THE PCM (POWERTRAIN CONTROL MODULE) STARTER RELAY CIRCUITS FOR AN OPEN

    • Measure:
      Positive Lead Measurement / Action Negative Lead
      C1551B-62
      GFD310013Courtesy of FORD MOTOR COMPANY
      BJB start relay pin 2
      C1551B-43
      GFD310013Courtesy of FORD MOTOR COMPANY
      BJB start relay pin 1

    Are the resistances less than 3 ohms? 

    Yes  GO to  A18
    No  REPAIR the affected circuit.
  19. A18 CHECK FOR CORRECT PCM (POWERTRAIN CONTROL MODULE) OPERATION

    • Ignition OFF.

    • Disconnect and inspect all PCM connectors.

    • Repair:

      • corrosion (install new connectors or terminals - clean module pins)
      • damaged or bent pins - install new terminals/pins
      • pushed-out pins - install new pins as necessary

    • Reconnect the PCM connectors. Make sure they seat and latch correctly.

    • Operate the system and determine if the concern is still present.

    Is the concern still present? 

    Yes  CHECK OASIS for any applicable Technical Service Bulletins (TSBs). If a TSB exists for this concern, DISCONTINUE this test and FOLLOW the TSB instructions. If no Technical Service Bulletins (TSBs) address this concern, Refer to PCM Guided Routine Testing .
    No  The system is operating correctly at this time. The concern may have been caused by module connections. ADDRESS the root cause of any connector or pin issues.