Sliding Door Alignment

For information on Ford Color Coded Illustrations refer to OEM Color Coding .

Check 

1. Align the front door. Refer to: Front Door Alignment .

Check 

1. Check body to the sliding door dimensions.
   1. Dimension: 0.1969 ±0.0591 in (5 ±1.5 mm)
   2. Dimension: 0.0394 ±0.0591 in (1 ±1.5 mm)
   3. Dimension: 0.1890 ±0.0591 in (4.8 ±1.5 mm)
   4. Dimension: 0.0000 ±0.0669 in (±1.7 mm)
   5. Dimension: 0.1969 ±0.0591 in (5 ±1.5 mm)
   6. Dimension: 0.0000 ±0.0591 in (±1.5 mm)
   7. Dimension: 0.1969 ±0.0591 in (5 ±1.5 mm)
   8. Dimension: 0.0079 ±0.0472 in (.2 ±1.2 mm)

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2. NOTE: The following steps are only necessary if adjustment is required.
3. Remove the retainers and the striker assembly.

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4. NOTE: Take extra care not to damage the edges of the component.

   Carefully open and close the sliding door.

Check 

1. Check body to the sliding door dimensions.
   1. Dimension: 0.1969 ±0.0591 in (5 ±1.5 mm)
   2. Dimension: 0.1890 ±0.0591 in (4.8 ±1.5 mm)
   3. Dimension: 0.1969 ±0.0591 in (5 ±1.5 mm)
   4. Dimension: 0.1969 ±0.0591 in (5 ±1.5 mm)

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Adjustment 

1. Loosen the bolts enough to permit movement of the sliding door.

   Torque: 18 lb.ft (25 Nm)

2. After operation check the alignment and correct if necessary.

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Check 

1. Check body to the sliding door dimensions.
   1. Dimension: 0.1575 ±0.0591 in (4 ±1.5 mm)
   2. Dimension: 0.0276 ±0.0394 in (.7 ±1 mm)

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Adjustment 

1. Fully open the sliding door. Loosen the nuts enough to permit movement of the sliding door.

   Torque: 1.: 177 lb.in (20 Nm) 2.: 18 lb.ft (25 Nm)

2. After operation check the alignment and correct if necessary.

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Check 

1. Check body to the sliding door dimensions.
   1. Dimension: 0.1969 ±0.0591 in (5 ±1.5 mm)
   2. Dimension: 0.0000 ±0.0591 in (±1.5 mm)

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Adjustment 

1. Loosen the retainers enough to permit movement of the striker assembly. Loosen: 2 turn(s)

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2. Loosen the bolts enough to permit movement of the sliding door.

   Torque: 18 lb.ft (25 Nm)

3. After operation check the alignment and correct if necessary.

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4. Loosen the bolts enough to permit movement of the striker assembly.

   Torque: 18 lb.ft (25 Nm)

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Check 

1. Check body to the sliding door dimensions.
   1. Dimension: 0.1969 ±0.0591 in (5 ±1.5 mm)
   2. Dimension: 0.0157 ±0.0472 in (.4 ±1.2 mm)

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Adjustment 

1. Loosen the bolts enough to permit movement of the striker assembly.

   Torque: 177 lb.in (20 Nm)

2. After operation check the alignment and correct if necessary.

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Check 

1. Check body to the sliding door dimensions.
   1. Dimension: 0.1969 ±0.0591 in (5 ±1.5 mm)
   2. Dimension: 0.0315 ±0.0394 in (.8 ±1 mm)

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Adjustment 

1. Loosen the bolts enough to permit movement of the sliding door.

   Torque: 18 lb.ft (25 Nm)

2. After operation check the alignment and correct if necessary.

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3. Loosen the bolts enough to permit movement of the striker assembly.

   Torque: 177 lb.in (20 Nm)

4. After operation check the alignment and correct if necessary.

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Check 

1. Check body to the sliding door dimensions.
   1. Dimension: 0.1575 ±0.0591 in (4 ±1.5 mm)
   2. Dimension: 0.0276 ±0.0394 in (.7 ±1 mm)

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Adjustment 

1. Loosen the retainers. Loosen: 2 turn(s)

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2. 1. Loosen the sliding door hinge pivot bolts.
   2. Adjust the retainer.
3. 1. Tighten the sliding door hinge pivot bolts.
4. After operation check the alignment and correct if necessary.

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5. Tighten the retainers.

   Torque: 18 lb.ft (25 Nm)

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Adjustment 

1. NOTE: Only tighten the bolts finger tight at this stage.

   Tighten the bolts.

2. NOTE: Take extra care not to damage the edges of the component.

   Carefully close the sliding door.

3. Open the sliding door.

   Torque: 18 lb.ft (25 Nm)

Courtesy of FORD MOTOR COMPANY