Front Door Alignment

For information on Ford Color Coded Illustrations refer to OEM Color Coding .

Inspection 

1. Check body to the front door dimensions.
   1. Dimension: 0.1575 ±0.0591 in (4 ±1.5 mm)
   2. Dimension: 0.1772 ±0.0591 in (4.5 ±1.5 mm)
   3. Dimension: 0.1575 ±0.0591 in (4 ±1.5 mm)
   4. Dimension: 0.2087 ±0.0591 in (5.3 ±1.5 mm)
   5. Dimension: 0.1575 ±0.0591 in (4 ±1.5 mm)

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Adjustment 

Drivers door 

1. Release the clips and position aside the instrument panel finish panel.

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2. Disconnect the electrical connector and remove the instrument panel finish panel.

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3. Position aside the LH side inner insulator dash panel.

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4. Remove the LH side lower cowl pad.

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5. Loosen the bolt.

   Torque: 26 lb.ft (35 Nm)

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   Passenger Door 

6. Remove the 2 hinge pins and remove the glove compartment.

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7. Position aside the inner insulator dash panel.

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8. Remove the lower cowl pad.

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9. Loosen the bolt.

   Torque: 26 lb.ft (35 Nm)

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   All vehicles 

   NOTE: LH side shown, RH side similar.
10. Loosen the bolts enough to permit movement of the front door. Loosen: 2 turn(s)

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11. Loosen the bolts enough to permit movement of the striker assembly. Loosen: 2 turn(s)

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12. Adjust the front door as shown.

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13. Adjust the striker assembly as shown.

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14. Tighten the bolts.

    Torque: 177 lb.in (20 Nm)

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15. Tighten the bolts.

    Torque: 26 lb.ft (35 Nm)

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Inspection 

1. Check body to the front door dimensions.
   1. Dimension: 0.0394 -0.0394/+0.0551 in (1 -1/+1.4 mm)
   2. Dimension: 0.0984 ±0.0591 in (2.5 ±1.5 mm)
   3. Dimension: 0.0000 ±0.0591 in (±1.5 mm)
   4. Dimension: 0.0000 -0.0630/+0.0394 in (-1.6/+1 mm)
   5. Dimension: 0.2520 ±0.0591 in (6.4 ±1.5 mm)
   6. Dimension: 0.3228 ±0.0591 in (8.2 ±1.5 mm)
   7. Dimension: 0.0394 -0.0394/+0.0551 in (1 -1/+1.4 mm)

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Adjustment 

1. Loosen the bolts enough to permit movement of the front door. Loosen: 2 turn(s)

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2. Loosen the bolts enough to permit movement of the striker assembly. Loosen: 2 turn(s)

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3. Adjust the front door as shown.

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4. Adjust the striker assembly as shown.

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5. Tighten the bolts.

   Torque: 177 lb.in (20 Nm)

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6. Tighten the bolts.

   Torque: 35 lb.ft (48 Nm)

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