Transfer Case Rear Seal: Removal

WARNING: This page is about a different car, the 2018 Ford EcoSport. However, it is still accessible from the selected car via links, so may be relevant.

Remove the PTU (Power Transfer Unit). Refer to: Transfer Case .
NOTE: Rotational torque of the transfer case rear output shaft flange must be measured and recorded using preload gauge for correct pinion bearing preload during reassembly. This will be the torque-to-turn measurement.

Using the special tool, measure the rotational torque of transfer case rear output flange. Use Special Service Tool: 205-067 Preload Gauge.

Courtesy of FORD MOTOR COMPANY
Using the special tool, remove and discard the pinion flange nut. Use Special Service Tool: 205-072 Universal Flange Holding Wrench.

Courtesy of FORD MOTOR COMPANY
Remove the PTU shield bolts and then remove the PTU shield.

Courtesy of FORD MOTOR COMPANY
- Mark the pinion flange and the transfer case for reassembly.
- Using the puller, remove the pinion flange. Use the General Equipment: Puller
Courtesy of FORD MOTOR COMPANY
Remove and discard the transfer case rear seal.

Courtesy of FORD MOTOR COMPANY