Valve Cover RH: Installation

WARNING: This page is about a different variant/trim than selected.

NOTE: Installation of new seals is only required if damaged seals were removed.

Using the special tools, install new spark plug tube seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle, 303-1247 VCT Spark Plug Tube Seal Remover and Installer.

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NOTE: Installation of new seals is only required if damaged seals were removed.

Using the special tools, install new VCT variable force solenoid seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle, 205-142 (T80T-4000-J) Installer, Differential Bearing Cone.

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Install a new gasket.

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NOTE: If the valve cover is not installed and the fasteners tightened within 5 minutes, the sealant must be removed and the sealing area cleaned.

Apply an 8 mm (0.31 in) bead of silicone gasket and sealant to the engine front cover-to-cylinder head joints.

Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

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Install the valve cover and tighten the bolts.
Torque: 89 lb.in (10 Nm)

Fig 1: RH Valve Cover Tightening Sequence
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- Attach the wiring harness retainers.
- Connect the VCT variable force solenoid electrical connectors.
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Install the RH ignition coils. Refer to: Ignition Coil-On-Plug .
Install the battery heat shield and fasteners.
Torque: 80 lb.in (9 Nm)

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Install the cowl extension and the fasteners.
Torque: 26 lb.ft (35 Nm)

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Install the following items:
1. Refer to: Battery Tray .
2. Refer to: Cowl Panel Grille .
1. Install the strut tower cross brace and nuts.
  Torque: 41 lb.ft (55 Nm)
2. Attach the wiring harness retainer.
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Connect the battery ground and positive cables. Refer to: Battery Disconnect and Connect .