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Home >> Ford >> 2018 >> Mustang GT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 72 (Transfer Case - 3.5L DURATEC (212KW/278PS)) >> Removal And Installation >> Transfer Case Rear Seal >> Installation

Transfer Case Rear Seal: Installation

WARNING: This page is about a different car, the 2018 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the new collapsible spacer.
    GFD281960Courtesy of FORD MOTOR COMPANY
  2. Install the outer pinion bearing.
    GFD281944Courtesy of FORD MOTOR COMPANY
  3. Install the oil slinger.
    GFD281943Courtesy of FORD MOTOR COMPANY
  4. Using the special tool, install the new output shaft seal.
    GFD281962Courtesy of FORD MOTOR COMPANY
  5. NOTE: Install the output pinion flange to engage the spline as previously marked. Install a new output pinion flange and deflector if the output shaft seal mating surface is damaged.

    Install the output pinion flange.

    GFD282016Courtesy of FORD MOTOR COMPANY
  6. NOTE: Refer to the rotational torque previously recorded with the Nm (lb-in) torque wrench. Tighten the pinion nut in small increments until it is within 0.3 Nm (3 lb-in) of the reference measurement. If 0.3 Nm (3 lb-in) is exceeded, then the collapsible spacer will be damaged and a new collapsible spacer will be required.

    Using the special tool to hold the output pinion flange, install and tighten the new pinion flange nut.

    GFD281965Courtesy of FORD MOTOR COMPANY
  7. Using the index mark, position the driveshaft and install the driveshaft-to-PTU output flange bolts.

    Torque: 52 lb.ft (70 Nm)

    GFD282017Courtesy of FORD MOTOR COMPANY
  8. Install the exhaust Y-pipe. Refer to: Exhaust Y-Pipe .
  9. Check the PTU fluid level. Refer to: Transfer Case Fluid Level Check .