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Home >> Ford >> 2018 >> Fusion Platinum, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 89 (Power Transfer Unit - 6-Speed Automatic Transmission - 6F35 - Fusion (Except Hybrid)) >> Removal And Installation >> Power Transfer Unit Input Shaft Seal >> Installation

Power Transfer Unit Input Shaft Seal: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Using the special tools, install a new LH input shaft seal.

    Use Special Service Tool: 308-878 Installer, Input Seal, 205-153 (T80T-4000-W) Handle.

    GFD195397Courtesy of FORD MOTOR COMPANY
  2. Install the input shaft.
    GFD195395Courtesy of FORD MOTOR COMPANY
  3. NOTE: The seal is correctly installed if it is flush with the transfer case cover.

    Using the special tools, install a new RH input shaft seal.

    Use Special Service Tool: 308-875 Installer, Inboard Cover Seal, 205-153 (T80T-4000-W) Handle.

    GFD195398Courtesy of FORD MOTOR COMPANY
  4. Install a new PTU cover O-ring seal.
    GFD195399Courtesy of FORD MOTOR COMPANY
  5. Install the PTU cover and the new PTU cover bolts.

    Torque:

    • Stage 1: 115 lb.in (13 Nm)
    • Stage 2: 45 °

    GFD195400Courtesy of FORD MOTOR COMPANY
    NOTE: Hand start bolts for the first three threads to ensure cross-threading does not occur.
  6. Install the PTU/transfer case. Refer to: Power Transfer Unit .