High-Pressure Fuel Pump: Installation

WARNING: This page is about a different variant/trim than selected.

Remove the right front wheel and tire. Refer to: Wheel and Tire .
Remove the retainers and position the splash shield out of the way.

Courtesy of FORD MOTOR COMPANY
NOTE: Only rotate the crankshaft Clockwise (CW) or damage to the engine may occur.

NOTE: The cam lobe for the high-pressure fuel pump must be at BDC for the high-pressure fuel pump installation.

Using the crankshaft pulley bolt, turn the crankshaft until the high-pressure fuel pump cam lobe is at BDC.

Courtesy of FORD MOTOR COMPANY
Apply clean engine oil to the high-pressure fuel pump drive unit bore, the drive lobe and the high-pressure fuel pump tappet. Refer to: Specifications .

Courtesy of FORD MOTOR COMPANY
NOTE: Align the notch on the high-pressure fuel pump tappet with the groove in the high-pressure fuel pump drive unit bore.

Install the high-pressure fuel pump tappet.

Courtesy of FORD MOTOR COMPANY
Install a new high-pressure fuel pump O-ring seal. Lubricate the new O-ring seal with clean engine oil. Refer to: Specifications .

Courtesy of FORD MOTOR COMPANY
NOTE: Install new high-pressure fuel pump bolts.

Install the high-pressure fuel pump and the new high-pressure fuel pump bolts. Alternately tighten each bolt 1 complete revolution until seated, then tighten in the following 2 stages.

Torque

:Stage 1: 44 lb.in (5 Nm) Stage 2: 55°

Courtesy of FORD MOTOR COMPANY
Install the high-pressure fuel pump bracket, then install and tighten the high-pressure fuel pump bracket bolts.
Torque

: 150 lb.in (17 Nm)

Courtesy of FORD MOTOR COMPANY
NOTE: Make sure that a new high-pressure fuel tube is installed.

NOTE: Calculate the correct torque wrench setting for the following torque using the Torque Wrench Adapter Formulas.

NOTE: Only tighten the 2 high-pressure fuel tube flare nuts finger tight at this stage.

NOTE: Only tighten the high-pressure fuel tube retaining nut and bolt finger tight at this stage.
1. Install the new high-pressure fuel tube and the high-pressure fuel tube retaining nut and bolt.
2. Tighten the high pressure fuel tube flare nuts in the following 3 stages.
  Torque
  
  :Stage 1: 62 lb.in (7 Nm) Stage 2: 133 lb.in (15 Nm) Stage 3: 30°
3. Tighten the high-pressure fuel tube nut.
  Torque
  
  : 150 lb.in (17 Nm)
4. Tighten the high-pressure fuel tube bolt.
  Torque
  
  : 89 lb.in (10 Nm)
Courtesy of FORD MOTOR COMPANY
Connect the high-pressure fuel pump fuel feed tube quick release coupling. Refer to: Quick Release Coupling .

Courtesy of FORD MOTOR COMPANY
Connect the electrical connectors and attach the wire harness retainers.

Courtesy of FORD MOTOR COMPANY
1. Install the air cleaner outlet pipe, then install and tighten the air cleaner outlet pipe retainer.
  Torque
  
  : 89 lb.in (10 Nm)
2. Connect the quick release coupling and attach the hose retainers. Refer to: Quick Release Coupling .
- Tighten the air cleaner outlet pipe clamps.
  Torque
  
  : 44 lb.in (5 Nm)
Courtesy of FORD MOTOR COMPANY
Install the engine appearance cover.

Courtesy of FORD MOTOR COMPANY
Install the splash shield, then install the retainers.

Courtesy of FORD MOTOR COMPANY
Install the right front wheel and tire. Refer to: Wheel and Tire .
Connect the battery. Refer to: Battery Disconnect and Connect .
Pressurize the fuel system. Refer to: Fuel System Pressure Release .