Section 15 (Engine - 1.6L ECOBOOST (132KW/180PS) - Sigma): Removal: Engine
WARNING: This page is about a different variant/trim than selected.
Special Tool(s) / General Equipment
| 300-OTC1585AE Powertrain Lift | |
|---|---|
| 300-OTC1819E2, 200# Floor Crane, Fold Away | |
| 303-1502 Lifting Device Engine TKIT-2012A-FL TKIT-2012A-ROW | |
| 303-476 (T94P-9472-A) Socket, Exhaust Gas Oxygen Sensor TKIT-1994-F TKIT-1994-FLM/FM TKIT-1994-LM/M | |
| Strap Wrench | |
| Oil Drain Equipment | |
| Cable Ties | |
| Hose Clamp Remover/Installer | |
| Wooden Block |
Materials
| Name | Specification |
|---|---|
| Motorcraft ® Penetrating and Lock Lubricant XL-1 | - |
- 1.
With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
- 2.
Release the fuel system pressure. Refer to: Fuel System Pressure Release .
- 3.
Recover the refrigerant. Refer to: Air Conditioning (A/C) System Recovery, Evacuation And Charging .
- 4.
Drain the cooling system. Refer to: Cooling System Draining, Vacuum Filling And Bleeding .
- 7.
Remove the air cleaner. Refer to: Air Cleaner .
- 8.
- Disconnect the quick release coupling from the air cleaner outlet pipe.
- Loosen the clamp and remove the air cleaner outlet pipe.
- 9.NOTE: Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.
- 1.
Remove the engine appearance cover stud and the nut.
- 2.
Disconnect the crankcase ventilation tube, Loosen the clamp and remove the air cleaner outlet pipe.
- 1.
- 10.
Remove the battery tray. Refer to: Battery Tray - 1.0L EcoBoost (90kW/120PS)/1.6L EcoBoost (132kW/180PS) - Sigma .
- 13.
- 1.
Disconnect the electrical connector.
- 2.
Remove the bolt and the ground wire.
- 3.
Detach the wiring harness mounting retainers.
- 1.
- 18.NOTE: Be prepared to collect escaping fluid.
Early build vehicles, disconnect the fuel line connection. Refer to: Quick Release Coupling .
- 19.NOTE: Be prepared to collect escaping fluid.
Late build vehicles, disconnect the fuel line connection. Refer to: Spring Lock Couplings .
- 20.
Disconnect the quick release couplings, electrical connector and remove the fuel evaporative tube assembly. Refer to: Quick Release Coupling .
- 21.
Disconnect the coolant tube and detach the retainer. Use the General Equipment: Hose Clamp Remover/Installer
- 22.NOTE: Note the position of the coolant hoses for installation.
Disconnect the heater hoses. Use the General Equipment: Hose Clamp Remover/Installer
- 28.
Remove the degas bottle. Refer to: Degas Bottle .
- 29.
- Disconnect the hose, loosen the hose clamp and remove the resonator assembly.
- Loosen the hose clamp and position aside the throttle body hose.
- 30.
- Loosen the clamp and disconnect the electrical connector.
- Remove the nut and the CAC outlet pipe.
- 33.
Remove the front subframe. Refer to: Front Subframe .
- 34.
Remove the drain plug and drain the engine oil, then install the drain plug. Use the General Equipment: Oil Drain EquipmentTorque: 21 lb.ft (28 Nm)
- 36.
Drain the transmission fluid. Refer to: Transmission Draining and Filling .
- 41.
Support the exhaust flexible pipe with a support wrap or suitable splint. Use the General Equipment: Cable Ties
- 43.
Install Special Service Tool: 300-OTC1585AE Powertrain Lift. Use the General Equipment: Wooden Block
- 48.
Using the special tool, remove the HO2S. Detach the wiring harness retainer. Use Special Service Tool: 303-476 (T94P-9472-A) Socket, Exhaust Gas Oxygen Sensor.Material: Motorcraft ® Penetrating and Lock Lubricant / XL-1
- 52.NOTE: Support the catalytic converter while remove the bolt.
Remove the bolt and the catalytic converter.
- 55.
- 1.
Remove the nut and the starter motor solenoid terminal wiring electrical connection.
- 2.
Remove the nut and the starter motor solenoid terminal wiring electrical connection.
- 3.
Loosen the clamp and disconnect the coolant hose and position aside. Remove the bolts and the starter motor. Use the General Equipment: Hose Clamp Remover/Installer
- 4.
Detach the wiring harness retainer. Disconnect the electrical connector.
- 1.
- 57.
Install the engine lifting bracket and the bolts. Install Special Service Tool: 303-1502 Lifting Device Engine.
- 58.
Install the engine floor crane. Install Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away.