LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 675 (Engine - 2.7L ECOBOOST (238KW/324PS)) >> Installation >> Engine Block Skirt Stiffener

Engine Block Skirt Stiffener

WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

Special Tool(s) / General Equipment 

GFD38522Courtesy of FORD MOTOR COMPANY
 205-153 (T80T-4000-W) Handle
GFD39292Courtesy of FORD MOTOR COMPANY
 303-1246 Engine Spreader Bar TKIT-2006UF-FLM TKIT-2006UF-ROW
GFD39257Courtesy of FORD MOTOR COMPANY
 303-1247 VCT Spark Plug Tube Seal Remover and Installer TKIT-2006UF-FLM TKIT-2006UF-ROW
GFD39099Courtesy of FORD MOTOR COMPANY
 303-1250 Seal Installer, Rear Main TKIT-2006UFFLM
GFD39087Courtesy of FORD MOTOR COMPANY
 303-1531 Installer, Front Crank Seal and Damper
GFD39293Courtesy of FORD MOTOR COMPANY
 303-1634 Lift Eyes (2) TKIT-2014D-FL_ROW TKIT-2014D-ROW3
GFD39088Courtesy of FORD MOTOR COMPANY
 303-335 (T88T-6701-A) Installer, Front Cover Oil Seal TKIT-1988-F TKIT-1988-FLM
Floor Crane
Mounting Stand
Flat-Bladed Screwdriver
Vise
Vise Jaw Protectors

Materials 

Name Specification
Motorcraft ® SAE 5W-30 Premium Synthetic Blend Motor Oil XO-5W30-QSP WSS-M2C946-A
Motorcraft ® High Performance Engine RTV Silicone TA-357 WSE-M4G323-A6
Motorcraft ® Orange Concentrated Antifreeze/Coolant VC-3-B WSS-M97B44-D
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan, can cause engine failure.

  1. 1.

    NOTE: If the engine block skirt stiffener is not installed, aligned and the bolts tightened to minimum specification within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Apply a 4.5 mm (0.18 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine block skirt stiffener.

    Material

    : Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

GFD39472Courtesy of FORD MOTOR COMPANY

  1. 2.

    1. 1.

      Position the oil seal.

    1. 2.

      Install the engine block skirt stiffener.
GFD39473Courtesy of FORD MOTOR COMPANY

  1. 3.

    1. 1.

      Install the bolts finger tight.

    1. 2.

      Tighten the 2 bolts.

      Torque

      : Stage 1: 35 lb.in (4 Nm) Stage 2: Loosen: 360 °

GFD39474Courtesy of FORD MOTOR COMPANY

  1. 4.

    1. 1.

      Using a straight edge, align the rear face of the engine block skirt stiffener to the rear face of the engine block, flush or up to 0.250 mm (0.01 in) underflush.

    1. 2.

      Using a straight edge, align the machined bosses on the left side of the engine block skirt stiffener to the machined bosses on the left side of the engine block flush or within 0.280 mm (0.011 in) of flush.
GFD39475Courtesy of FORD MOTOR COMPANY

  1. 5.

    NOTE: If the engine block skirt stiffener bolts minimal torque is not completed within 10 minutes of sealant application, or if final torque is not met within 60 minutes of sealant application the parts must be removed and the sealant must be removed and the sealing area cleaned.

    Tighten the engine block skirt stiffener bolts.

    Torque

    : Stage 1: 35 lb.in (4 Nm) Stage 2: 18 lb.ft (24 Nm)

Fig 1: Engine Block Skirt Stiffener Bolts Tightening Sequence
GFD39476Courtesy of FORD MOTOR CO.

  1. 6.

    Install the oil pump and the bolts.

    Torque

    : Stage 1: 89 lb.in (10 Nm) Stage 2: 45 °

GFD39367Courtesy of FORD MOTOR COMPANY

  1. 7.

    Install the oil pump drive chain.
GFD39239Courtesy of FORD MOTOR COMPANY

  1. 8.

    Install oil pump drive chain guide and bolts.

    Torque

    : 89 lb.in (10 Nm)

GFD39238Courtesy of FORD MOTOR COMPANY

  1. 9.

    1. 1.

      Install the oil pump drive chain tensioner and bolt.

      Torque

      : 89 lb.in (10 Nm)

    1. 2.

      Remove the pin.
GFD39250Courtesy of FORD MOTOR COMPANY

  1. 10.

    NOTE: The VCT units have 2 timing marks on them, a triangle and a circle. For removal and installation of the RH side the triangle marks are used.

    1. 1.

      Install the RH timing chain with the single colored links aligned with the triangle  timing marks on the VCT units.

    1. 2.

      Install the double colored links so they straddle the timing mark on the crankshaft sprocket.
GFD39253Courtesy of FORD MOTOR COMPANY

  1. 11.

    Install the RH timing chain guide and bolts.

    Torque

    : 89 lb.in (10 Nm)

GFD39230Courtesy of FORD MOTOR COMPANY

  1. 12.

    Install the RH timing chain tensioner arm.
GFD39229Courtesy of FORD MOTOR COMPANY

  1. 13.

    Slide the tensioner cylinder out of the RH timing chain tensioner housing.
GFD39254Courtesy of FORD MOTOR COMPANY

  1. 14.

    NOTE: Use vise jaw protectors or cover the jaws of the vise with clean shop towels to prevent damage to the surface of the tensioner ratchet mechanism.

    Mount the flat machined surfaces on the end of the tensioner cylinder into a vise.

    1. 1.

      Using a flat-bladed screwdriver apply light downward pressure on the end of the tensioner ratchet mechanism. Use the General Equipment: Vise Use the General Equipment: Vise Jaw Protectors Use the General Equipment: Flat-Bladed Screwdriver

    1. 2.

      Rotate the screwdriver clockwise approximately one turn.

    1. 3.

      An audible click will be heard when the tensioner ratchet mechanism locks into place.
GFD39247Courtesy of FORD MOTOR COMPANY

  1. 15.

    1. 1.

      Slide the tensioner cylinder into the RH timing chain tensioner housing to the fully retracted position.

    1. 2.

      Install a retaining pin into the hole in the housing to lock the cylinder in the retracted position.
GFD39255Courtesy of FORD MOTOR COMPANY

  1. 16.

    1. 1.

      Position the RH timing chain tensioner with the end of the tensioner correctly engaged to the tensioner arm.

    1. 2.

      Install the bolts.

      Torque

      : 89 lb.in (10 Nm)

    1. 3.

      Remove the pin.
GFD39256Courtesy of FORD MOTOR COMPANY

  1. 17.

    Install new engine front cover gaskets.
GFD39142Courtesy of FORD MOTOR COMPANY

  1. 18.

    Lubricate and install a new oil gallery seal (6G068).

    Material

    : Motorcraft ® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

GFD39143Courtesy of FORD MOTOR COMPANY

  1. 19.

    NOTE: Failure to use Motorcraft ® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The engine front cover must be installed within 10 minutes of applying the sealer and the bolts must be installed and tightened to 2-5 Nm (18-44 lb-in) within 15 of applying the sealer. Final tightening of the bolts must be completed within 60 minutes of applying the sealer. Failure to follow this procedure can cause future oil leakage.

    Apply a 9 mm (0.35 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the cylinder block skirt-to-cylinder block joint and the cylinder head-to-cylinder block joint areas as indicated.

    Material

    : Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

GFD39144Courtesy of FORD MOTOR COMPANY

  1. 20.

    NOTE: Failure to use Motorcraft ® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The engine front cover must be installed within 10 minutes of applying the sealer and the bolts must be installed and tightened to 2-5 Nm (18-44 lb-in) within 15 of applying the sealer. Final tightening of the bolts must be completed within 60 minutes of applying the sealer. Failure to follow this procedure can cause future oil leakage.

    Apply a 4.5 mm (0.18 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine front cover sealing surfaces including the inner bolt bosses.

    Material

    : Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

GFD39145Courtesy of FORD MOTOR COMPANY

  1. 21.

    Install the engine front cover and the fasteners.

    Torque

    : Stage 1: Tighten bolts 1 thru 11 to: 18 lb.ft (24 Nm) Stage 2: Tighten bolts 12 thru 13 to: 35 lb.ft (48 Nm) Stage 3: Tighten bolts 14 thru 21 to: 18 lb.ft (24 Nm)

Fig 2: Engine Front Cover Bolts Tightening Sequence
GFD39146Courtesy of FORD MOTOR CO.

  1. 22.

    Lubricate the engine front cover bore with clean engine oil.

    Material

    : Motorcraft ® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

GFD39093Courtesy of FORD MOTOR COMPANY

  1. 23.

    Using the special tools, install the new crankshaft front oil seal. Use Special Service Tool: 303-335 (T88T-6701-A) Installer, Front Cover Oil Seal., 303-1531 Installer, Front Crank Seal and Damper.
GFD39094Courtesy of FORD MOTOR COMPANY

  1. 24.

    Lubricate the crankshaft front seal inner lip with clean engine oil.

    Material

    : Motorcraft ® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

GFD39095Courtesy of FORD MOTOR COMPANY

  1. 25.

    Lubricate the crankshaft pulley sealing surface with clean engine oil prior to installation.

    Material

    : Motorcraft ® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

GFD39096Courtesy of FORD MOTOR COMPANY

  1. 26.

    Using the special tools, install the crankshaft pulley. Use Special Service Tool: 303-335 (T88T-6701-A) Installer, Front Cover Oil Seal., 303-1531 Installer, Front Crank Seal and Damper.
GFD39097Courtesy of FORD MOTOR COMPANY

  1. 27.

    NOTE: Use a universal pulley holder (such as an OTC 4754, or equivalent).

    Using a universal pulley holder, install and tighten a new crankshaft pulley bolt.

    Torque

    : Stage 1: 166 lb.ft (225 Nm) Stage 2: Loosen: 360 ° Stage 3: 26 lb.ft (35 Nm) Stage 4: 270 °

GFD39098Courtesy of FORD MOTOR COMPANY

  1. 28.

    NOTE: Installation of new seals is only required if damaged seals were removed.

    Using the special tools, install new spark plug tube seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 303-1247 VCT Spark Plug Tube Seal Remover and Installer.

GFD39267Courtesy of FORD MOTOR COMPANY

  1. 29.

    Install a new gasket.
GFD39268Courtesy of FORD MOTOR COMPANY

  1. 30.

    NOTE: If the valve cover is not installed and the fasteners tightened within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Apply an 8 mm (0.31 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material

    : Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

GFD39269Courtesy of FORD MOTOR COMPANY

  1. 31.

    Install the valve cover and tighten the bolts.

    Torque

    : 89 lb.in (10 Nm)

Fig 3: LH Valve Cover Bolts Tightening Sequence
GFD39270Courtesy of FORD MOTOR CO.

  1. 32.

    Install the oil level indicator.
GFD39261Courtesy of FORD MOTOR COMPANY

  1. 33.

    NOTE: Installation of new seals is only required if damaged seals were removed.

    Using the special tools, install new spark plug tube seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 303-1247 VCT Spark Plug Tube Seal Remover and Installer.

GFD39283Courtesy of FORD MOTOR COMPANY

  1. 34.

    Install a new gasket.
GFD39284Courtesy of FORD MOTOR COMPANY

  1. 35.

    NOTE: If the valve cover is not installed and the fasteners tightened within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Apply an 8 mm (0.31 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material

    : Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

GFD39285Courtesy of FORD MOTOR COMPANY

  1. 36.

    Install the valve cover and tighten the bolts.

    Torque

    : 89 lb.in (10 Nm)

Fig 4: RH Valve Cover Bolts Tightening Sequence
GFD39286Courtesy of FORD MOTOR CO.

  1. 37.

    Install a new oil pump seal.
GFD39217Courtesy of FORD MOTOR COMPANY

  1. 38.

    NOTE: Failure to use Motorcraft ® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The oil pan must be installed within 10 minutes of applying the sealer and the bolts must be installed and tightened to 2-5 Nm (18-44 lb-in) within 15 of applying the sealer. Final tightening of the bolts must be completed within 60 minutes of applying the sealer. Failure to follow this procedure can cause future oil leakage.

    1. 1.

      Apply a 4.5 mm (0.18 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the sealing surface of the new oil pan.

      Material

      : Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    1. 2.

      Apply a 9 mm (0.35 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine front cover-to-cylinder block joint areas on the new oil pan.

      Material

      : Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    1. 3.

      Inspect the crankcase ventilation passages to make sure they are not blocked by any sealer applied.
GFD39218Courtesy of FORD MOTOR COMPANY

  1. 39.

    Install the new oil pan and the bolts.

    Torque

    : 89 lb.in (10 Nm)

Fig 5: Oil Pan Bolts Tightening Sequence
GFD39219Courtesy of FORD MOTOR CO.

  1. 40.

    Install the new TC oil return tube-to-engine block gasket.
GFD39501Courtesy of FORD MOTOR COMPANY

  1. 41.

    Install a new TC oil return tube O-ring seal and then lubricate with clean engine oil.

    Material

    : Motorcraft ® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

GFD39502Courtesy of FORD MOTOR COMPANY

  1. 42.

    Install the TC oil return tube, then install and tighten the TC oil return tube bolts.

    Torque

    : 89 lb.in (10 Nm)

GFD39365Courtesy of FORD MOTOR COMPANY

  1. 43.

    Install the new TC oil return tube-to-engine block gasket.
GFD39501Courtesy of FORD MOTOR COMPANY

  1. 44.

    Install a new TC oil return tube O-ring seal and then lubricate with clean engine oil.

    Material

    : Motorcraft ® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

GFD39502Courtesy of FORD MOTOR COMPANY

  1. 45.

    Install the TC oil return tube, then install and tighten the TC oil return tube bolts.

    Torque

    : 89 lb.in (10 Nm)

GFD39362Courtesy of FORD MOTOR COMPANY

  1. 46.

    • Lubricate the inside and the outside diameter of the grommet with clean engine coolant.

      Material

      : Motorcraft ® Orange Concentrated Antifreeze/Coolant / VC-3-B (WSS-M97B44-D)

    • Install the grommet so it is flush with the rear of the coolant pump housing.
GFD39511Courtesy of FORD MOTOR COMPANY

  1. 47.

    NOTE: Verify the front cover dowel pins are aligned to the coolant pump and that the coolant pump is fully seated prior to installing the fasteners.
    • Using a new gasket, install the coolant pump and the fasteners.

      Torque

      : Fasteners 1-7: Stage 1: 89 lb.in (10 Nm) Stage 2: 45 °

    • Torque

      : Fastener 8: 18 lb.ft (24 Nm)

Fig 6: Coolant Pump Bolts Tightening Sequence
GFD39512Courtesy of FORD MOTOR CO.

  1. 48.

    Inspect and replace any ignition coil-on-plugs that have rubber boots with cracks, rips or tears.
GFD39521Courtesy of FORD MOTOR COMPANY

  1. 49.

    1. 1.

      Install the ignition coil-on-plugs.

    1. 2.

      Install and tighten the ignition coil-on-plug stud bolts.

      Torque

      : 53 lb.in (6 Nm)

GFD39359Courtesy of FORD MOTOR COMPANY

  1. 50.

    1. 1.

      Install the vacuum tube assembly onto the engine and attach the retainers.

    1. 2.

      Install the vacuum control solenoid bolts.

      Torque

      : 62 lb.in (7 Nm)

    1. 3.

      Connect the vacuum tube quick release coupling. Refer to: QUICK RELEASE COUPLING .

    1. 4.

      Connect the vacuum hose and clamp to the TC.
GFD39358Courtesy of FORD MOTOR COMPANY

  1. 51.

    Connect the vacuum hose and clamp to the TC.
    • Attach the vacuum hose retainers.
GFD39357Courtesy of FORD MOTOR COMPANY

  1. 52.

    Install the engine wiring harness onto the engine.
    • Connect the engine wiring harness electrical connectors and attach the retainers.
GFD39356Courtesy of FORD MOTOR COMPANY

  1. 53.

    Connect the engine wiring harness electrical connectors and attach the retainers.
GFD39355Courtesy of FORD MOTOR COMPANY

  1. 54.

    Connect the engine wiring harness electrical connectors and attach the retainers.
GFD39186Courtesy of FORD MOTOR COMPANY

  1. 55.

    Connect the engine wiring harness electrical connectors and attach the retainers.
GFD39354Courtesy of FORD MOTOR COMPANY

  1. 56.

    Connect the oil control solenoid electrical connector and attach the wiring harness retainers.
GFD39353Courtesy of FORD MOTOR COMPANY

  1. 57.

    • Attach the wiring harness retainers.
    • Connect the fuel pump electrical connector.
    • Install the wiring harness ground terminal to the rear of the RH cylinder head and install the stud bolt.

      Torque

      : 89 lb.in (10 Nm)

GFD39352Courtesy of FORD MOTOR COMPANY

  1. 58.

    Install the ground terminal to the rear of the RH cylinder head stud bolt and install the nut.

    Torque

    : 89 lb.in (10 Nm)

GFD39351Courtesy of FORD MOTOR COMPANY

  1. 59.

    • Install the wiring harness ground terminal to the rear of the LH cylinder head and install the stud bolt.

      Torque

      : 89 lb.in (10 Nm)

    • Connect the KS wiring harness connector and attach the retainer.
GFD39350Courtesy of FORD MOTOR COMPANY

  1. 60.

    Install the engine appearance cover bracket and the bolts.

    Torque

    : 97 lb.in (11 Nm)

GFD39184Courtesy of FORD MOTOR COMPANY

  1. 61.

    Install a new oil cooler gasket.
GFD39522Courtesy of FORD MOTOR COMPANY

  1. 62.

    Install the oil cooler and the bolts.

    Torque

    : 89 lb.in (10 Nm)

GFD39348Courtesy of FORD MOTOR COMPANY

  1. 63.

    1. 1.

      Position the bracket with heater hose and install the nuts.

      Torque

      : 89 lb.in (10 Nm)

    1. 2.

      Connect the heater hose and clamp.
GFD39347Courtesy of FORD MOTOR COMPANY

  1. 64.

    Install the bracket and the nuts.

    Torque

    : 89 lb.in (10 Nm)

GFD39262Courtesy of FORD MOTOR COMPANY

  1. 65.

    Install the A/C compressor and the bolts.

    Torque

    : 18 lb.ft (25 Nm)

GFD39346Courtesy of FORD MOTOR COMPANY

  1. 66.

    Install the accessory drive belt tensioner, the idler pulley and the bolts.

    Torque

    : Tensioner: 18 lb.ft (25 Nm) Idler pulley: 18 lb.ft (24 Nm)

GFD39345Courtesy of FORD MOTOR COMPANY

  1. 67.

      NOTE: Do not tighten coolant pump pulley bolts at this time.
    • Install the coolant pump pulley bolts.
    • Install the idler pulley and the bolt.

      Torque

      : 35 lb.ft (48 Nm)

    • Install the generator, the bolt and the nut.

      Torque

      : 35 lb.ft (48 Nm)

GFD39344Courtesy of FORD MOTOR COMPANY

  1. 68.

    Rotate the accessory drive belt tensioner clockwise and install the accessory drive belt.
GFD39523Courtesy of FORD MOTOR COMPANY

  1. 69.

    Make sure the accessory drive belt is correctly seated on all pulleys.
GFD39524Courtesy of FORD MOTOR COMPANY

  1. 70.

    Tighten the coolant pump pulley bolts.

    Torque

    : 89 lb.in (10 Nm)

GFD39342Courtesy of FORD MOTOR COMPANY

  1. 71.

    Install the auxiliary coolant pump and the bolts.

    Torque

    : 62 lb.in (7 Nm)

GFD39341Courtesy of FORD MOTOR COMPANY

  1. 72.

    • Connect the auxiliary coolant pump electrical connector.
    • Connect the coolant hoses and clamps.
GFD39340Courtesy of FORD MOTOR COMPANY

  1. 73.

    Install the engine mount and the new bolts.

    Torque

    : 57 lb.ft (77 Nm)

GFD39178Courtesy of FORD MOTOR COMPANY

  1. 74.

    Install the engine mount-to-cylinder block bracket and the new bolts.

    Torque

    : 57 lb.ft (77 Nm)

GFD39166Courtesy of FORD MOTOR COMPANY

  1. 75.

    Using a floor crane, remove the engine from the mounting stand. Install Special Service Tool: 303-1634 Lift Eyes (2)., 303-1246 Engine Spreader Bar. Use the General Equipment: Floor Crane Use the General Equipment: Mounting Stand
GFD39338Courtesy of FORD MOTOR COMPANY

  1. 76.

    Lubricate the crankshaft rear seal lips with clean engine oil.

    Material

    : Motorcraft ® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

GFD39105Courtesy of FORD MOTOR COMPANY

  1. 77.

    NOTE: The crankshaft rear seal and retainer plate must be installed within 10 minutes of applying the sealer and the bolts must be installed and tightened to 2-5 Nm (18-44 lb-in) within 15 of applying the sealer. Final tightening of the bolts must be completed within 60 minutes of applying the sealer. Failure to follow this procedure can cause future oil leakage.

    Apply a 4.5 mm (0.18 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the crankshaft rear seal and retainer plate.

    Material

    : Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

GFD39106Courtesy of FORD MOTOR COMPANY

  1. 78.

    • Position the special tool onto the end of the crankshaft. Use Special Service Tool: 303-1250 Seal Installer, Rear Main.
    • Slide the new crankshaft rear seal and retainer plate onto the tool and into the installed position.
GFD39107Courtesy of FORD MOTOR COMPANY

  1. 79.

    Install the crankshaft rear seal retainer plate bolts. Remove Special Service Tool: 303-1250 Seal Installer, Rear Main.

    Torque

    : 89 lb.in (10 Nm)

Fig 7: Crankshaft Rear Seal Retainer Plate Bolts Tightening Sequence
GFD39108Courtesy of FORD MOTOR CO.

  1. 80.

    1. 1.

      Install the CKP sensor and the bolt.

      Torque

      : 89 lb.in (10 Nm)

    1. 2.

      Connect the CKP sensor electrical connector.

    1. 3.

      Position the CKP sensor electrical connector insulator.
GFD39109Courtesy of FORD MOTOR COMPANY

  1. 81.

    Install the crankshaft sensor ring and the engine-to-transmission spacer plate.
GFD39337Courtesy of FORD MOTOR COMPANY

  1. 82.

    1. 1.

      Position the flexplate on the crankshaft.

    1. 2.

      Install the bolts then rundown the bolts one turn at a time in sequence shown until the flexplate is snug against the rear face of the crankshaft.

    1. 3.

      Final tighten the bolts in sequence shown.

      Torque

      : 59 lb.ft (80 Nm)

Fig 8: Flexplate Bolts Tightening Sequence
GFD39525Courtesy of FORD MOTOR CO.

  1. 83.

    Install the engine into the vehicle. Refer to: Engine .
scientia non olet · About LEMON Manuals