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Transfer Case - Right Side

WARNING: This page is about a different car, the 2012 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exploded View Of Transfer Case - Right Side With Torque Specifications
G06457382Courtesy of FORD MOTOR CO.
Item Part Number Description
1 7A443 Transfer case-to-transmission bolt (9 required)
2 7A195 Transfer case
3 7D494 Vent tube
4 W713728-S Transmission mount bolt (4 required)
5 6D091 Transmission mount
6 W709341-S Exhaust support bracket bolt
7 14489 Shift motor electrical connector
  1. Position the transfer case to the transmission and onto the output shaft. With the transfer case 25.4 mm (1 in) from the transmission, push the transfer case to the transmission.
    2. NOTE: Do not reuse the old transfer case-to-transmission bolts.
  2. Install 9 new transfer case-to-transmission bolts.
    • Tighten the bolts evenly in a cross pattern to 17 Nm (150 lb-in).
  3. Install the transmission mount and the 4 transmission mount bolts.
    • Tighten to 90 Nm (66 lb-ft).
      Fig 2: Locating Transmission Mount Bolts
      G06128176Courtesy of FORD MOTOR CO.
  4. Install the LH exhaust support bracket and bolt.
    • Tighten to 35 Nm (26 lb-ft).
      Fig 3: Locating LH Exhaust Support Bracket And Bolt
      G06170376Courtesy of FORD MOTOR CO.
  5. Position the crossmember and the 2 transmission mount nuts.
    • Do not tighten at this time.
      Fig 4: Locating Transmission Mount Nuts
      G06128175Courtesy of FORD MOTOR CO.
  6. Install the 4 crossmember bolts and nuts, then tighten the crossmember and transmission mount nuts.
    1. Install the crossmember bolts.
      • Remove the transmission jack from under the transmission pan rail.
    2. Install the crossmember nuts and tighten to 90 Nm (66 lb-ft).
    3. Tighten the transmission mount nuts to 103 Nm (76 lb-ft).
      Fig 5: Locating Transmission Mount Nuts
      G07963535Courtesy of FORD MOTOR CO.
  7. Install the LH exhaust heat shield bolt to the crossmember.
    • Tighten to 15 Nm (133 lb-in).
      Fig 6: Locating LH Exhaust Heat Shield Bolt
      G06170367Courtesy of FORD MOTOR CO.
  8. Install the RH exhaust heat shield bolt to the crossmember.
    • Tighten to 15 Nm (133 lb-in).
      Fig 7: Locating Exhaust Heat Shield Bolt
      G06127308Courtesy of FORD MOTOR CO.
  9. Connect the vent hose to the transfer case.
    Fig 8: Locating Transfer Case Vent Hose
    G07963520Courtesy of FORD MOTOR CO.
  10. Connect the shift motor electrical connector and attach the 2 harness retainer clips to the transfer case.
    Fig 9: Locating Shift Motor Electrical Connector
    G06171886Courtesy of FORD MOTOR CO.
    11. NOTE: Align the index marks made during removal.
  11. Install the rear driveshaft. For additional information, REFER to DRIVESHAFT .
    12. NOTE: Align the index marks made during removal.
  12. Install the front driveshaft. For additional information, REFER to DRIVESHAFT .
  13. Fill the transfer case. For additional information, refer to TRANSFER CASE DRAINING AND FILLING  .
  14. If equipped, position the skid plate and install the 4 skid plate bolts.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 10: Locating Skid Plate Bolts
      G06170373Courtesy of FORD MOTOR CO.
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