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Transfer Case Draining and Filling

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SPECIAL TOOLS

G06128031
Oil Suction Gun
303-D104 (D94T-9000-A)
MATERIAL SPECIFICATIONS

Item Specification
Motorcraft® MERCON® LV Automatic Transmission Fluid
XT-10-QLVC
MERCON® LV
Motorcraft® Transfer Case Fluid
XL-12
ESP-M2C166-H
Thread Sealant with PTFE
TA-24
WSK-M2G350-A2
Fig 1: Transfer Case Drain Plug And Fill Plug With Torque Specifications
G06457153Courtesy of FORD MOTOR CO.
Item Part Number Description
1 7A110 Drain plug
2 7A110 Fill plug
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, REFER to JACKING & LIFTING .
  2. Remove the drain plug and drain the fluid.
    Fig 2: Locating Drain Plug
    G07963373Courtesy of FORD MOTOR CO.
  3. Clean the drain plug and the drain plug area. Apply thread sealant to the drain plug threads and install the drain plug.
    • To install, tighten to 15 Nm (133 lb-in).
  4. NOTE: Prior to removal, clean the area around the fill plug.
    Fig 3: Locating Fill Plug
    G07963374Courtesy of FORD MOTOR CO.
  5. Remove the fill plug.
  6. NOTE: In the Electronic Shift-On-The-Fly (ESOF) transfer case use Motorcraft® Transfer Case Fluid and in the 2-speed torque-on-demand transfer case use Motorcraft® MERCON® LV Automatic Transmission Fluid. Incorrect fluid fill will result in transfer case failure.
  7. Using the Oil Suction Gun, fill the transfer case with the recommended fluid, to specification.
    • Transfer case capacity is 1.4L (2.9 pt).
    • The fluid must be 7 mm (0.27 in) below the fill plug hole.
      Fig 4: Identifying Transfer Case Fluid Capacity
      G06171714Courtesy of FORD MOTOR CO.
  8. Apply thread sealant to the fill plug threads and install the fill plug.
    • Tighten to 15 Nm (133 lb-in).