Section 1 (Automatic Dual Clutch Transaxle (DCT) POWERSHIFT (DPS6/6DCT250)): Disassembly: Transmission

WARNING: This page is about a different variant/trim than selected.

SPECIAL TOOL(S) / GENERAL EQUIPMENT

	100-001 Slide Hammer
	307-580 Holding Fixture TKIT-2006UF-FLM
	307-675 Fixture, Clutch Remover/Installer
	307-680 Table, Assembly (DPS6)
	308-375 Remover, Input Shaft Seal TKIT-1999-F/FLM/LT TKIT-2005U-M

Refer to: HEALTH AND SAFETY PRECAUTIONS .
Refer to: Transmission - 2.0L Duratec-HE .
Fig 1: Locating Transmission Wire Harness Connectors
Courtesy of FORD MOTOR CO.
Remove the following items:
1. Refer to: Clutch Actuator .
2. Refer to: Transmission Control Module (TCM) .
3. Refer to: Input Shaft Speed (ISS) Sensor .
4. Refer to: Output Shaft Speed (OSS) Sensor .
5. Refer to: Transmission Range (TR) Sensor .
Fig 2: Identifying Selector Shaft Seal Bolt
Courtesy of FORD MOTOR CO.
Fig 3: Locating Input Shaft Seal Bolts
Courtesy of FORD MOTOR CO.
Special Tool(s) : 100-001 (Slide Hammer) , 308-375 (Remover, Input Shaft Seal)

Fig 4: Removing Input Shaft Seal Using Special Tools
Courtesy of FORD MOTOR CO.
Fig 5: Removing Input Shaft Seal Snap Ring
Courtesy of FORD MOTOR CO.
Fig 6: Locating Transmission Clutch Housing Bolts
Courtesy of FORD MOTOR CO.
Fig 7: Locating Transmission Clutch Housing Cover Bolts
Courtesy of FORD MOTOR CO.
Special Tool(s) : 307-675 (Fixture, Clutch Remover/Installer)

Fig 8: Removing Input Shaft Seal Using Special Tools
Courtesy of FORD MOTOR CO.
Special Tool(s) : 307-675 (Fixture, Clutch Remover/Installer)
Torque : 18 Nm

Fig 9: Loosening Transmission Clutch Housing Using Special Tools
Courtesy of FORD MOTOR CO.
Fig 10: Removing Transmission Clutch Housing
Courtesy of FORD MOTOR CO.
NOTE: When the transmission case is separated the input shaft bearing must be replaced.

Fig 11: Locating Transmission Clutch Housing Bolts
Courtesy of FORD MOTOR CO.
Fig 12: Locating Actuation Shaft Guide And Pawl Pin
Courtesy of FORD MOTOR CO.
Fig 13: Removing Pawl Pin
Courtesy of FORD MOTOR CO.
Fig 14: Locating Differential Housing
Courtesy of FORD MOTOR CO.
Fig 15: Removing Differential Ring Gear
Courtesy of FORD MOTOR CO.
Fig 16: Removing Differential Ring Gear
Courtesy of FORD MOTOR CO.
Fig 17: Locating Differential Assembly
Courtesy of FORD MOTOR CO.
Special Tool(s) : 307-680 (Table, Assembly (DPS6))

Fig 18: Identifying Special Tools 307-680 (Table, Assembly - DPS6)
Courtesy of FORD MOTOR CO.
Remove the Special Tool(s) : 307-580 (Holding Fixture)

Fig 19: Identifying Special Tools 307-580 (Holding Fixture)
Courtesy of FORD MOTOR CO.
Fig 20: Locating Differential Housing Bolts
Courtesy of FORD MOTOR CO.
Fig 21: Removing Differential Housing
Courtesy of FORD MOTOR CO.
Fig 22: Locating Differential Housing Drain Plug
Courtesy of FORD MOTOR CO.
Fig 23: Identifying Bolt
Courtesy of FORD MOTOR CO.
Fig 24: Locating Oil Spout
Courtesy of FORD MOTOR CO.
Fig 25: Removing Shift Fork Rods
Courtesy of FORD MOTOR CO.
Fig 26: Locating Shift Drums
Courtesy of FORD MOTOR CO.
Fig 27: Locating Shift Forks And Linkages
Courtesy of FORD MOTOR CO.
Special Tool(s) : 307-680 (Table, Assembly (DPS6))

Fig 28: Installing Assembly Table Using Special Tools
Courtesy of FORD MOTOR CO.
Remove the Special Tool(s) : 307-680 (Table, Assembly (DPS6))

Fig 29: Removing Assembly Table Gear Assembly In Upright Position Using Special Tools
Courtesy of FORD MOTOR CO.
Special Tool(s) : 307-680 (Table, Assembly (DPS6))

Fig 30: Identifying Special Tools 307-680 (Table, Assembly - DPS6)
Courtesy of FORD MOTOR CO.
Special Tool(s) : 307-680 (Table, Assembly (DPS6))

Fig 31: Identifying Special Tools 307-680 (Table, Assembly - DPS6)
Courtesy of FORD MOTOR CO.
Special Tool(s) : 307-680 (Table, Assembly (DPS6))

Fig 32: Removing Syncros In Neutral Position Using Special Tools
Courtesy of FORD MOTOR CO.
Fig 33: Removing Input Shaft
Courtesy of FORD MOTOR CO.