Transmission - 2.0L Duratec-HE

WARNING: This page is about a different variant/trim than selected.

SPECIAL TOOL(S) / GENERAL EQUIPMENT

	205-775 Protector, Halfshaft Seal
	303-290-01 Adapter for 303-290A TKIT-1999A-F/LT TKIT-1999A-FM/FLM TKIT-1999A-LM
	303-290-03A Adapter for 303-290A
	303-290B Support Bar, Engine
Transmission Jack
Cable Ties
Retaining Strap
Wooden Block

WARNING: Before beginning any service procedure in this service information, refer to Safety Warnings in SERVICE INFORMATION General Information. Failure to follow this instruction may result in serious personal injury.

Refer to: HEALTH AND SAFETY PRECAUTIONS .
Fig 1: Removing Intake Manifold Upper Panel Cover
Courtesy of FORD MOTOR CO.
Refer to: BATTERY .
Refer to: COWL PANEL GRILLE .
Fig 2: Identifying Cowl Panel Grille Cover Bolts
Courtesy of FORD MOTOR CO.
Fig 3: Locating Cowl Panel Grille Cover Nuts
Courtesy of FORD MOTOR CO.
Fig 4: Locating Gearshift Cable Clip
Courtesy of FORD MOTOR CO.
NOTE: Gearshift cable must not be kinked or bent.

Fig 5: Sliding Selector Lever Cable Upward
Courtesy of FORD MOTOR CO.
Fig 6: Removing Selector Lever Cable Bracket
Courtesy of FORD MOTOR CO.
Fig 7: Locating Selector Lever Cable Bracket Bolts
Courtesy of FORD MOTOR CO.
NOTE: Take extra care when handling the component.

Fig 8: Removing TCM Electrical Connector Handle
Courtesy of FORD MOTOR CO.
NOTE: Make sure that the terminals or pins/sockets of the TCM and the TCM electrical connector are not bent or damaged.

NOTE: Take extra care when handling the component terminals.

NOTE: Take extra care not to damage the wiring harnesses.

Fig 9: Removing TCM Electrical Connector
Courtesy of FORD MOTOR CO.
Fig 10: Locating TCM Electrical Wiring Harness Clip And Bracket Nuts
Courtesy of FORD MOTOR CO.
NOTE: Take extra care not to damage the wiring harnesses.

NOTE: Make sure that the component terminals are not bent or damaged.

Fig 11: Locating Transmission Assembly Retainer Bolts
Courtesy of FORD MOTOR CO.
Fig 12: Removing Crankshaft Side Gear Panel
Courtesy of FORD MOTOR CO.
NOTE: Note the position of the components before removal.

Fig 13: Locating Crankshaft Side Gear Nuts
Courtesy of FORD MOTOR CO.
Fig 14: Locating Clutch Motor Housing Bolts
Courtesy of FORD MOTOR CO.
Refer to: FRONT HALFSHAFT LH .
Refer to: WHEEL AND TIRE .
If equipped.

Fig 15: Locating Cable End Bracket Bolt
Courtesy of FORD MOTOR CO.
Fig 16: Locating Hose Bracket Bolt
Courtesy of FORD MOTOR CO.
Fig 17: Locating Lower Arm Knuckle Bolt
Courtesy of FORD MOTOR CO.
Fig 18: Removing Lower Arm
Courtesy of FORD MOTOR CO.
Fig 19: Locating Lower Arm Tie Strep
Courtesy of FORD MOTOR CO.
Fig 20: Locating Engine Lower Strip Bolts
Courtesy of FORD MOTOR CO.
Fig 21: Locating Engine Lower Cover Bolts
Courtesy of FORD MOTOR CO.
NOTE: Note the position of the components before removal.

Fig 22: Locating Halfshaft Seal Clamp Nuts
Courtesy of FORD MOTOR CO.

WARNING: Be prepared to collect escaping fluids.

NOTE: Take extra care not to damage the edges of the component.

NOTE: Take extra care not to damage the mating faces.

NOTE: The outer constant velocity (CV) joint must not be bent more than 45°.

NOTE: The inner constant velocity (CV) joint must not be bent more than 18°.

Fig 23: Removing Halfshaft Seal Protector Using Special Tools

Courtesy of FORD MOTOR CO.

Special Tool(s) : 205-775 (Protector, Halfshaft Seal)
General Equipment : Cable Ties

Fig 24: Identifying Halfshaft Cable Ties
Courtesy of FORD MOTOR CO.
Fig 25: Locating Halfshaft Bracket Bolts
Courtesy of FORD MOTOR CO.
General Equipment : Cable Ties

Fig 26: Identifying Exhaust Flexible Pipe Cable Ties
Courtesy of FORD MOTOR CO.
Fig 27: Locating Turbocharger Bracket Bolts
Courtesy of FORD MOTOR CO.
Fig 28: Locating Exhaust Flexible Pipe Gasket Nuts
Courtesy of FORD MOTOR CO.
NOTE: Note the position of the component before removal.

Fig 29: Locating Transmission Cable Bracket Nut
Courtesy of FORD MOTOR CO.
Fig 30: Locating Transmission Housing Bolts
Courtesy of FORD MOTOR CO.
Fig 31: Locating Transmission Housing Bolt
Courtesy of FORD MOTOR CO.
Lower the vehicle.
Special Tool(s) : 303-290B (Support Bar, Engine), 303-290-01 (Adapter for 303-290A) , 303-290-03A (Adapter for 303-290A)

Fig 32: Identifying Special Tools (Support Bar, Engine) 303-290-01 (Adapter For 303-290A) 303-290-03A (Adapter For 303-290A)
Courtesy of FORD MOTOR CO.
Fig 33: Locating Clutch Motor Panel Bolt
Courtesy of FORD MOTOR CO.
Fig 34: Locating Clutch Motor Panel Bracket Nut
Courtesy of FORD MOTOR CO.
Fig 35: Locating Clutch Motor Panel Bracket Bolts And Nut
Courtesy of FORD MOTOR CO.
Refer to: JACKING AND LIFTING - OVERVIEW .

WARNING: Make sure that the engine and transmission assembly is on wooden blocks and secured with suitable retaining straps.

WARNING: Make sure that the vehicle does not lift off the hoist when using the transmission jack.

WARNING: Make sure that the retaining strap is not trapped.

NOTE: Make sure that no part of the wiring harness is trapped.

NOTE: Take extra care not to damage the wiring harnesses.

NOTE: Make sure that the wiring harness does not catch.

NOTE: Make sure that no components catch.

Fig 36: Supporting Transmission Using Transmission Jack

Courtesy of FORD MOTOR CO.

Support the transmission using the transmission jack.
General Equipment : Wooden Block

General Equipment : Retaining Strap

General Equipment : Transmission Jack
Fig 37: Locating Transmission Housing Bolts
Courtesy of FORD MOTOR CO.
Fig 38: Locating Transmission Housing Stud Bolt
Courtesy of FORD MOTOR CO.
NOTE: Make sure that no components catch.

Fig 39: Supporting Transmission Using Transmission Jack
Courtesy of FORD MOTOR CO.
NOTE: Make sure that the locating dowels remain installed.

NOTE: Make sure that no components catch.

Fig 40: Supporting Transmission Using Transmission Jack
Courtesy of FORD MOTOR CO.