Section 3 (Engine Mechanical - 2.0L ECOBOOST): Installation: Engine

WARNING: This page is about a different car, the 2013 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

SPECIAL TOOL(S) / GENERAL EQUIPMENT

	014-00001 ADJUSTABLE GRIP 1735A
	300-OTC1585AE Powertrain Lift
	300-OTC1819E 2, 200# Floor Crane, Fold Away
Hose Clamp Remover/Installer

MATERIALS SPECIFICATIONS

Name	Specification
Premium Long-Life Grease XG-1-C or XG-1-K	ESA-M1C75-B
Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil XO-5W30-QSP	WSS-M2C946-A

WARNING: Before beginning any service procedure in this service information, refer to Safety Warnings in SERVICE INFORMATION General Information. Failure to follow this instruction may result in serious personal injury.

Refer to: HEALTH AND SAFETY PRECAUTIONS .

NOTE: Wipe off excess grease. The splines should have a thin film of grease only. Excess grease can contaminate the clutch facing and affect clutch function.

Fig 1: Applying Thin Coating Of Grease On Splines

Courtesy of FORD MOTOR CO.

Apply a thin coating.
Material : Premium Long-Life Grease / XG-1-C or XG-1-K (ESA-M1C75-B)
Two people required.
Torque : 48 Nm

Fig 2: Locating Transaxle-To-Engine Bolts
Courtesy of FORD MOTOR CO.
Torque : 48 Nm

Fig 3: Locating Engine-To-Transaxle Bolts
Courtesy of FORD MOTOR CO.
Torque : 48 Nm

Fig 4: Locating Transaxle-To-Engine Bolt And Hose Retainer
Courtesy of FORD MOTOR CO.
Torque : 48 Nm

Fig 5: Locating Transaxle-To-Engine Bolts
Courtesy of FORD MOTOR CO.
Install the Special Tool(s) : 300-OTC1585AE (Powertrain Lift) , 014-00001 (ADJUSTABLE GRIP 1735A)

Fig 6: Lifting Engine Using Powertrain Lift (300-OTC1585AE)
Courtesy of FORD MOTOR CO.
Remove the Special Tool(s) : 300-OTC1819E (2, 200# Floor Crane, Fold Away)

Fig 7: Removing Floor Crane And Spreader Bar On Engine
Courtesy of FORD MOTOR CO.
Fig 8: Identifying Positive Crankcase Ventilation (PCV) Tube
Courtesy of FORD MOTOR CO.
Fig 9: Locating Starter Insulator
Courtesy of FORD MOTOR CO.
- Torque : 12 Nm
- Torque : 5 Nm
Fig 10: Locating Starter Cable Cover Nuts
Courtesy of FORD MOTOR CO.
Torque : 35 Nm

Fig 11: Locating Starter Stud Bolts And Nuts
Courtesy of FORD MOTOR CO.
- Torque : 18 Nm
Fig 12: Locating Hose Bracket, Nut And Retainer
Courtesy of FORD MOTOR CO.
Fig 13: Identifying Engine On Powertrain Lift And Adjustable Grip Arms
Courtesy of FORD MOTOR CO.
Torque : 148 Nm

Fig 14: Locating Transaxle Support Insulator Bracket Bolt
Courtesy of FORD MOTOR CO.
1. Torque : 80 Nm
2. Finger tight.
Fig 15: Locating Engine Mount Nuts And Bolts
Courtesy of FORD MOTOR CO.
Remove the Special Tool(s) : 300-OTC1585AE (Powertrain Lift) , 014-00001 (ADJUSTABLE GRIP 1735A)

Fig 16: Lifting Engine Using Powertrain Lift (300-OTC1585AE)
Courtesy of FORD MOTOR CO.
Torque : 48 Nm

Fig 17: Locating Transaxle Support Insulator Bracket Nuts
Courtesy of FORD MOTOR CO.
Torque : 90 Nm

Fig 18: Locating Engine Mount Bolts
Courtesy of FORD MOTOR CO.
1. Torque :
  Stage 1: 30 Nm
  
  Stage 2: 270°
2. Torque : 85 Nm
Fig 19: Locating Transaxle Support Insulator Bracket Nuts And Bolt
Courtesy of FORD MOTOR CO.
Apply the specified lubricant to the specified component.
Material : Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

Torque :

Stage 1: 8 Nm

Stage 2: Tighten an additional 180°

Fig 20: Lubricating Engine Oil Filter Gasket With Clean Engine Oil
Courtesy of FORD MOTOR CO.
Fig 21: Locating Turbocharger Pipe Clamp
Courtesy of FORD MOTOR CO.
Fig 22: Locating Turbocharger Pipe
Courtesy of FORD MOTOR CO.
Finger tight.

Fig 23: Tightening Turbocharger Pipe Clamp
Courtesy of FORD MOTOR CO.
Torque : 25 Nm

Fig 24: Locating Turbocharger Pipe Bracket Bolts
Courtesy of FORD MOTOR CO.
Fig 25: Locating Turbocharger Pipe Gasket
Courtesy of FORD MOTOR CO.
Torque : 48 Nm

Fig 26: Locating Turbocharger Pipe Coupling Nuts
Courtesy of FORD MOTOR CO.
Torque : 20 Nm

Fig 27: Tightening Turbocharger Pipe Clamp
Courtesy of FORD MOTOR CO.
Torque : 25 Nm

Fig 28: Locating Transmission Bracket Nuts
Courtesy of FORD MOTOR CO.
1. If equipped.
Fig 29: Identifying Transmission Support Bracket
Courtesy of FORD MOTOR CO.
1. Torque : 25 Nm
2. Torque : 24 Nm
Fig 30: Locating Turbocharger Bracket Nuts
Courtesy of FORD MOTOR CO.
Install the following items:
1. Refer to: FRONT HALFSHAFT LH .
2. Refer to: FRONT HALFSHAFT RH .
Torque : 10 Nm

Fig 31: Locating Tube Bracket Bolts
Courtesy of FORD MOTOR CO.
Fig 32: Locating Transaxle Fluid Cooler Tube Clamps
Courtesy of FORD MOTOR CO.
Fig 33: Locating Wiring Harness Electrical Connectors And Wiring Harness Retainers
Courtesy of FORD MOTOR CO.
Torque : 15 Nm

Fig 34: Locating Tube Coupling Bolt
Courtesy of FORD MOTOR CO.
1. Refer to: QUICK RELEASE COUPLING .
  General Equipment : Hose Clamp Remover/Installer
Fig 35: Locating Clamps, Upper Radiator Hose, Heater Hose, Hose Quick Connect Coupling And Retaining Clips
Courtesy of FORD MOTOR CO.
Fig 36: Locating Hose
Courtesy of FORD MOTOR CO.
Refer to: CLUTCH SYSTEM BLEEDING .

Fig 37: Locating Hose Coupling
Courtesy of FORD MOTOR CO.
Refer to: GEARSHIFT CABLE ADJUSTMENT - VEHICLES WITH: 6-SPEED MANUAL TRANSMISSION - MMT6 .

Fig 38: Locating Transaxle Selector Lever Cable End
Courtesy of FORD MOTOR CO.
Fig 39: Locating Wiring Harness Bracket Bolt
Courtesy of FORD MOTOR CO.
Refer to: POWERTRAIN CONTROL MODULE (PCM) .
Torque : 23 Nm

Fig 40: Locating Engine Wiring Harness Electrical Connectors, Wiring Harness Retainers And Ground Points
Courtesy of FORD MOTOR CO.
Fig 41: Locating Engine Wiring Harness Retainers
Courtesy of FORD MOTOR CO.
Refer to: BATTERY TRAY .
Torque : 12 Nm

Fig 42: Locating Engine Wiring Harness Electrical Connectors And Wiring Harness Retainers
Courtesy of FORD MOTOR CO.
Fig 43: Identifying Fuse Box Cover
Courtesy of FORD MOTOR CO.
Install the following items:
1. Refer to: COOLING MODULE .
2. Refer to: AIR CLEANER .
3. Refer to: AIR CLEANER OUTLET PIPE .
4. Refer to: DEGAS BOTTLE .
Fig 44: Locating Underbody Shield Bolts
Courtesy of FORD MOTOR CO.
Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING .
Refer to: AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING .
After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.