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Home >> Ford >> 2012 >> Explorer Base, 3.5 8, AWD, 6F50 >> Repair and Diagnosis >> Transmission >> Transfer Case - Power Transfer Unit >> DTC And Symptom Chart(S) >> Symptom Chart(s) >> Symptom Chart: Power Transfer Unit (PTU) >> Preliminary Inspections

Preliminary Inspections

NOTE: For concerns with the AWD system, REFER to SYMPTOM CHART(S) : Four Wheel Drive (4WD) Systems.
  1. Verify the customer concern.
  2. Inspect for obvious signs of mechanical damage.
    • PTU
    • Halfshafts and CV joints
    • Driveshaft and U-Joint 
    • Wheel/tire size and brand
    • Tire pressure
  3. Matching tire size and brand.
  4. If the cause is not visually evident, verify the symptom and GO to Symptom Chart .
SYMPTOM CHART

Condition Possible Sources Actions
  • The PTU makes noise
  • Tire inflation pressure
  • Tire and wheel size
  • VERIFY all tires and wheels are the same size and brand and the inflation pressures are correct.
  • Fluid level
  • Internal components
  • OPERATE the vehicle in all gears. If there is noise in the transaxle while in NEUTRAL, or in some gears and not in others, REMOVE and REPAIR the transaxle. REFER to SYMPTOM CHART . If there is noise in all gears, INSTALL a new PTU. REFER to Power Transfer Unit (PTU) .
  • Leaking fluid from the PTU vent
  • PTU overfilled
  • Leaking automatic transmission fluid
  • PTU intermediate shaft seal
  • PTU compression seal
  • Leaking gear lubricant from the seals
  • The vent on top of the PTU is plugged
  • Damaged seals
  • Vehicle has no or inadequate torque at rear wheels
  • Rear axle
  • PTU mechanical failure
  • Vehicle binds in a turn or resists turning/pulsates or shudders in a straight line
  • Wheels/tires
  • Brake system
  • Wheel bearings
  • Halfshafts
  • Wheel speed sensor(s)
  • ABS module