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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1525 (Rear Disc Brake System) >> Removal And Installation >> Rear Brake Caliper >> Installation

Rear Brake Caliper: Installation

WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Make sure the anti-rattle clips are correctly positioned. Install new clips if worn or damaged.
  1. Position the anti-rattle clip on the anchor plate rail.
  2. CAUTION: To prevent interference with rear disc brake caliper operation, install only the correct caliper bolt.
    NOTE: When installed, the locator notch on the brake pads will be located at the upper end of the rear disc brake caliper.
  3. Position the brake caliper and install the 2 brake caliper bolts.
    • Tighten to 25 Nm (18 lb-ft).
  4. Position the brake hose and install the brake caliper flow bolt using 2 new copper washers.
    • Tighten to 50 Nm (37 lb-ft).
  5. Bleed the brake caliper. For additional information, refer to BRAKE SYSTEM - GENERAL INFORMATION article for component bleeding.
  6. Install the wheel and tire. For additional information, refer to WHEELS & TIRES article.
  7. WARNING: If the vehicle is equipped with a fire suppression system, repower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM article. Failure to follow these instructions may result in serious personal injury.
  8. If equipped with fire suppression system, repower the system.
  9. Test the brake system for normal operation.